• CN:11-2187/TH
  • ISSN:0577-6686

›› 2004, Vol. 40 ›› Issue (4): 149-153.

• 论文 • 上一篇    下一篇

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铝型材等温挤压温度控制的研究

张君;杨合;何养民;韩炳涛   

  1. 西北工业大学材料科学与工程学院;西安重型机械研究所
  • 发布日期:2004-04-15

KEY TECHNIQUE DEVELOPMENT OF CONTAINER TEMPERATURE CONTROL IN ALUMINIUM EXTRUSION

Zhang Jun;Yang He;He Yangmin;Han Bingtao   

  1. Collage of Material Science and Engineering, North west Polytechnic University Xi’an Heavy Machinery Research Institute
  • Published:2004-04-15

摘要: 对温度进行有效控制是实现铝型材等温挤压的关键技术,结合传热学推导出铝型材挤压容室从室温加热到特定值所需的加热能量及加热功率的计算公式与空气冷却量的计算公式。在此理论基础上设计了用于等温挤压容室温度控制的加热与冷却系统,介绍了感应加热的优缺点。采用有限元模拟了挤压容室温度与应力分布情况,结果表明:加热时挤压容室温度分布均匀,由于挤压容室为过盈装配,必须缓慢加热,根据此模拟结果提出了实现铝型材等温挤压容室温度控制的技术路线。计算结果在100 MN油压双动铝型材挤压机上得到了验证。

关键词: 挤压, 挤压容室, 加热与冷却, 温度控制, 有限元法

Abstract: Effective control of temperature is key technique to realize aluminium isothermal extrusion. On base of thermal conduction theory, equations to calculate the needed thermal energy and heating power for container heating from the room temperature to the desired value in aluminium extrusion and equations to calculate the air-cooling quantity are gained. Based on those equations, the heating and cooling system, which are used to control temperature of the container in thermal extrusion is designed. At the same time, the advantages and disadvantages of the container induction heating are introduced. The temperature and stress distribution in the container are simu-lated by FEM. Result reveals that temperature of the container is uniform when it is heated and the container heating must be in according with the process route because thermal stress var-ies abruptly in the big temperature gradient. Then the technique route to realize the temperature of the container is put forward. Equations and the simulation result are used in the design of 100 MN oil-driven double action aluminium press and the product practice shows equations is correct and simulation re-sult is reliable.

Key words: Container, Extrusion, FEM, Heating and cooling, Temperature control

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