• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (10): 59-63.

• 论文 • 上一篇    下一篇

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高合金钢表面热锻开裂行为的物理模拟与数值模拟

官英平; 王振华; 赵德利; 张国利;;傅万堂   

  1. 燕山大学亚稳材料制备技术与科学国家重点实验室;燕山大学机械工程学院;中国第一重型机械集团股份公司
  • 发布日期:2010-05-20

Physical and Numerical Simulations of Surface Cracking Behavior during Hot Forging for High Alloy Steel

GUAN Yingping;WANG Zhenhua; ZHAO Deli; ZHANG Guoli; FU Wantang   

  1. State Key Laboratory of Metastable Materials Science and Technology, Yanshan University College of Mechanical Engineering, Yanshan University China First Heavy Industries
  • Published:2010-05-20

摘要: 为提升我国重型装备水平,优化高合金钢大型锻件的热加工工艺、加强其组织与性能控制,用数值模拟方法对一种高合金钢裙状试样和圆柱试样在热压缩变形过程中的表面开裂行为进行研究,通过物理模拟方法和显微组织观察对数值模拟结果进行了验证,分析裙试样和圆柱试样在热压变形时的开裂倾向,并讨论裙状试样形状尺寸对其侧表面热变形开裂难易程度的影响。结果表明,热压变形时,在工艺参数相同的条件下,与圆柱试样相比裂纹更易于在裙状试样侧表面半高处产生;将适于冷变形开裂的损伤标准与热变形过程中的动态组织变化结合起来,可以较好地预测高合金钢热锻表面开裂的行为;采用尺寸优化后的裙状试样进行物理模拟,能够更方便地获得高合金钢表面的热锻开裂情况。

关键词: 动态再结晶, 锻造, 开裂, 模拟, 显微组织

Abstract: To develop heavy equipment, optimize the hot working process of high alloy steel forging, and control the microstructure and properties of it, the surface cracking behaviors of flanged and cylindrical specimens of a high alloy steel are investigated by numerical simulation, and the simulation results are verified in combination of physical simulation and microstructure observation. The cracking tendency of flanged and cylindrical specimen is analyzed. The dependence of surface cracking tendency during the hot deformation on the shape dimensions of the flanged specimen is discussed. The results show that, under the same hot deformation parameter condition, the surface crack is more susceptible to appear at the half height of the flanged specimen than cylindrical specimen; the surface cracking behavior of the high alloy steel during hot forging can be well predicted by using the combination of fracture criterion, suitable for cold deformation, and dynamic microstructure change; adoption of the size-optimized flanged specimen can conveniently obtain the surface cracking behavior of high alloy steel during hot forging.

Key words: Cracking, Dynamic recrystallization, Forging, Microstructure, Simulation

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