• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2026, Vol. 62 ›› Issue (1): 272-284.doi: 10.3901/JME.260020

• 摩擦学 • 上一篇    

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高氢压大尺寸双流环密封瓦多场耦合润滑承载特性分析与优化设计

裴世源1, 胡德剑2, 秦川2, 张磊3   

  1. 1. 西安交通大学现代设计及转子轴承系统教育部重点实验室 西安 710049;
    2. 东方电气集团东方电机有限公司 德阳 618000;
    3. 西安航空学院机械工程学院 西安 710077
  • 收稿日期:2025-01-08 修回日期:2025-09-20 发布日期:2026-02-13
  • 作者简介:裴世源,男,1983年出生,博士,研究员。主要研究方向为润滑理论及轴承技术、工业软件开发、高效与智能数值算法研究等。E-mail:peishiyuan@xjtu.edu.cn
    张磊(通信作者),男,1988年出生,博士,讲师。主要研究方向为润滑理论及轴承技术、转子动力学、智能轴承、振动控制。E-mail:zhangxunmeng@stu.xjtu.edu.cn
  • 基金资助:
    陕西省自然科学基础研究计划(2024JC-YBQN-0415)和国防科工局稳定支持科研(KJD231170)资助项目。

Analysis and Optimization Design of Lubrication Load Characteristics for Large Dual-flow Oil Seal Pads under High Hydrogen Pressure with Multiple Coupling Fields

PEI Shiyuan1, HU Dejian2, QIN Chuan2, ZHANG Lei3   

  1. 1. Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, Xi'an Jiaotong University, Xi'an 710049;
    2. Dongfang Electric Machinery Co., Ltd., Deyang 618000;
    3. School of Mechanical Engineering, Xihang University, Xi'an 710077
  • Received:2025-01-08 Revised:2025-09-20 Published:2026-02-13

摘要: 针对某在役核电发电机组双流环密封瓦存在的轴瓦损伤及流量分配不均问题,采用多场耦合空间平衡算法研究其润滑承载特性,探讨密封瓦磨损、变形与失效的解决方案。结合流场、温度场和热弹性变形,建立多场耦合模型,揭示油膜压力、接触压力、温度分布及变形对密封瓦性能的影响。研究发现,应力集中区域和运行间隙变化是密封瓦损伤的主要原因。为改善密封性能,提出增大空侧封油边宽度、减小氢侧封油边宽度的优化设计方案。优化后,密封瓦的相对承载能力提升2倍以上,推力瓦重比降低50%,并在各种工况下实现稳定浮起状态,表现出良好的承载能力与随动性能。研究结果表明,优化设计显著改善了密封瓦的润滑性能与运行可靠性,为双流环油密封系统的设计优化提供了理论和实践参考。

关键词: 双流环密封瓦, 封油边参数, 推力瓦重比, 接触承载, 随动性

Abstract: To address issues of journal bearing damage and uneven flow distribution in the dual-ring seal pads of an operational nuclear generator, this study employs a multi-field coupled spatial equilibrium algorithm to analyze their lubrication and load-bearing characteristics, aiming to resolve problems of wear, deformation, and failure. By integrating flow fields, temperature fields, and thermoelastic deformation, a multi-field coupled model is established to reveal the effects of oil film pressure, contact pressure, temperature distribution, and deformation on the performance of the seal pads. The study identifies stress concentration regions and operational clearance variations as the primary causes of seal pad damage. To enhance sealing performance, an optimized design is proposed by increasing the oil-sealing edge width on the air side and reducing it on the hydrogen side. After optimization, the relative load-bearing capacity of the seal pads increased by more than twofold, while the thrust-to-weight ratio decreased by 50%, achieving stable floating under various operating conditions and demonstrating excellent load-bearing capacity and compliance. The results indicate that the optimized design significantly improves the lubrication performance and operational reliability of the seal pads, providing valuable theoretical insights and practical guidance for the design and optimization of dual-ring oil sealing systems.

Key words: dual-flow oil seal pad, sealing edge parameters, thrust pad weight ratio, contact load, responsiveness

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