低温升功能保持架轴承流场特性分析

doi:10.3901/JME.2024.24.236

机械工程学报 ›› 2024, Vol. 60 ›› Issue (24): 236-243.doi: 10.3901/JME.2024.24.236

扫码分享

低温升功能保持架轴承流场特性分析

韦春辉^1,2, 吴维¹, 李铁¹, 杨浩亮³, 苑士华¹

1. 北京理工大学机械与车辆学院北京 100081;
2. 北京理工大学长三角研究院嘉兴 314019;
3. 洛阳轴承研究所有限公司洛阳 471039

收稿日期:2023-12-23 修回日期:2024-09-01 出版日期:2024-12-20 发布日期:2025-02-01
作者简介:韦春辉，男，1991年出生。主要研究方向为车辆传动系统润滑理论与技术。E-mail：chunhwei@126.com;吴维(通信作者)，男，1983年出生，教授，博士研究生导师。主要研究方向为车辆流体传动与控制。E-mail：wuweijing@bit.edu.cn
基金资助:
国家自然科学基金(52205011)、黑龙江省自然科学基金(LH2022E054)、中央高校基本科研业务费专项资金(HIT.OCEF.2023042)和黑龙江省博士后面上(LBH-Z20136)资助项目。

Analysis of Flow Field Characteristics of Low Temperature Rise Functional Cage Bearing

WEI Chunhui^1,2, WU Wei¹, LI Tie¹, YANG Haoliang³, YUAN Shihua¹

1. School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081;
2. Yangtze Delta Region Academy of Beijing Institute of Technology, Jiaxing 314019;
3. Luoyang Bearing Research Institute Co., Ltd., Luoyang 471039

Received:2023-12-23 Revised:2024-09-01 Online:2024-12-20 Published:2025-02-01

摘要/Abstract

摘要： 为提高轴承在高转速工况下的传热性能，降低轴承的温度，提出一种具有低温升性能功能保持架。通过建立的轴承数值计算模型，揭示功能保持架对轴承腔气相流场的调控作用。基于场协同理论探究在高速工况下功能保持架对轴承温度场与换热性的影响。对比分析传统保持架和功能保持架轴承在不同转速下的油液分布以及流动特性。最后，通过轴承温升测试系统，对比传统保持架和功能保持架轴承在不同转速下的温升特性。研究结果表明，功能保持架调控轴承腔内的气相流场，增加流入轴承腔的气体流量，提高轴承腔的换热性能。相比传统保持架，功能保持架使更多的油液流经轴承腔，具有低温升性能，最大温度降低了2.2 ℃。此研究为设计具有降低轴承温升功能的保持架提供新的思路。

关键词: 功能保持架, 高转速轴承, 低温升, 流场特性, 强化传热

Abstract: In order to improve the lubrication performance of bearing under high speed conditions and reduce the temperature of bearing, a functional cage with low temperature characteristic has been proposed. The established numerical calculation model of the bearing reveals the regulatory effect of the functional cage on the gas phase flow field in the bearing cavity. Based on the field synergy theory, the influence of functional cage on the temperature field and heat transfer performance of bearing under high speed conditions is explored. A comparative analysis is conducted on the oil distribution and flow characteristics of traditional and functional cage bearings at different rotational speeds. Finally, through a bearing temperature testing system, the temperature rise characteristics of traditional and functional cage bearings are compared at different speeds. The research results indicate that the functional cage regulates the gas phase flow field in the bearing cavity, increases the gas flow into the bearing cavity, and improves the heat transfer performance of the bearing cavity. Compared to traditional cage, functional cage allows more oil to flow through the bearing cavity, providing low temperature rise performance and a maximum temperature reduction of 2.2 ℃. This study provides a new idea for designing cage with the function of reducing bearing temperature rise.

Key words: functional cage, high-speed bearing, low temperature rise, flow field characteristics, enhanced heat transfer

中图分类号:

TH133

韦春辉, 吴维, 李铁, 杨浩亮, 苑士华. 低温升功能保持架轴承流场特性分析[J]. 机械工程学报, 2024, 60(24): 236-243.

WEI Chunhui, WU Wei, LI Tie, YANG Haoliang, YUAN Shihua. Analysis of Flow Field Characteristics of Low Temperature Rise Functional Cage Bearing[J]. Journal of Mechanical Engineering, 2024, 60(24): 236-243.

参考文献

[1] 李震，关先磊，钟锐，等. 联合载荷下角接触球轴承的动态特性分析[J]. 机械工程学报，2020，56(17)：116-125. LI Zhen，GUAN Xianlei，ZHONG Rui，et al. Analysis of dynamic characteristics of angle contact bearings with combined loads[J]. Journal of Mechanical Engineering，2020，56(17)：116-125.
[2] 王煜，闫柯，张进华. 我国高性能滚动轴承基础研究进展[J]. 中国基础科学，2015，17(6)：10-19. WANG Yu，YAN Ke，ZHANG Jinhua. Progress of the 973 project-basic research on high performance rolling bearing[J]. China Basic Science，2015，17(6)：10-19.
[3] 涂文兵，王佳明，杨本梦，等. 载荷波动工况下滚动轴承接触特性分析[J]. 振动与冲击，2023，42(12)：227-235. TU Wenbing，WANG Jiaming，YANG Benmeng，et al. Analysis of contact characteristics of rolling bearings under load fluctuation[J]. Journal of Vibration and Shock，2023，42(12)：227-235.
[4] WU W，HU C，HU J，et al. Jet cooling characteristics for ball bearings using the VOF multiphasemodel[J]. International Journal of Thermal Sciences，2017，116：150-158.
[5] WU W，HU C，HU J，et al. Jet cooling for rolling bearings：Flow visualization and temperature distribution[J]. Applied Thermal Engineering，2016，105：217-224.
[6] WU W，HU J，YUAN S，et al. Numerical and experimental investigation of the stratified air-oil flow inside ball bearings[J]. International Journal of Heat and Mass Transfer，2016，103：619-626.
[7] HU J，WU W，WU M，et al. Numerical investigation of the air–oil two-phase flow inside an oil-jet lubricated ball bearing[J]. International Journal of Heat and Mass Transfer，2014，68：85-93.
[8] WEN Y，SHUNICHI O. Oil flow simulation based on CFD for reducing agitation torque of ball bearings[J]. Sae International Journal of Passenger Cars Mechanical Systems，2014，7(4)：1385-1391.
[9] NSK Ltd. NSK develops ultra-high-speed ball bearing for EV motors[EB/OL]. [2020-03-18]. https://www.nsk.com/ company/news/2020/0318a.html#.
[10] NSK Ltd. NSK develops world's fastest ball bearing for EV motors (Gen 3)[EB/OL]. [2021-04-01]. https://www. nsk.com/company/news/2021/0401a.html.
[11] NSK Ltd. High-reliability single-row cylindrical roller bearings[EB/OL]. [2022-06-04]. https://www.nsk.com/ services/virtualexpo/mt/products/robustride/#.
[12] TSUJIMOTO T，MOCHIZUKI J. High capacity tapered roller bearings[J]. NTN Technology Review，2005，73：30-39.
[13] FUJIKAKE Y，ISHIKAWA T. Low temperature rise and low torque tapered roller bearing[J]. NTN Technology Review，2021，88：71-76.
[14] RUSSELL T，SADEGHI F，PETERSON W，et al. A novel test rig for the investigation of ball bearing cage friction[J]. Tribology Transactions，2021，64(5)：943-955.
[15] ARYA U，PETERSON W，SADEGHI F，et al. Investigation of oil flow in a ball bearing using bubble image velocimetry and CFD modelling[J]. Tribology Internatioanl，2023，177：107968.
[16] PETERSON W，RUSSELL T，SADEGHI F，et al. A CFD investigation of lubricant flow in deep groove ball bearings[J]. Tribology International，2021，154：106735.
[17] 邵晴，徐涛，徐从占，等. 基于聚醚醚酮保持架的角接触球轴承特性仿真[J]. 吉林大学学报(工学版)，2017，47(1)：163-168. SHAO Qing，XU Tao，XU Congzhan，et al. Simulation of angular contact ball bearing characteristics with PEEK cage[J]. Journal of Jilin University (Engineering and Technology Edition)，2017，47(1)：163-168.
[18] 王亚泰，闫柯，朱永生，等. 保持架不同引导方式下角接触球轴承腔内气相流动分析[J]. 机械工程学报，2017，53(1)：72-78. WANG Yatai，YAN Ke，ZHU Yongsheng，et al. Investigation on internal air flow pattern of angular contact ball bearing with different cage guiding approaches[J]. Journal of Mechanical Engineering，2017，53(1)：72-78.
[19] 翟强，闫柯，张优云，等. 高速角接触球轴承腔内气相流动与传热特性研究[J]. 西安交通大学学报，2014，48(12)：29-33. ZHAI Qiang，YAN Ke，ZHANG Youyun，et al. Investigation of air flow pattern and heat transfer efficiency inside cavity of high-speed angular contact ball bearing[J]. Journal of Xi’an Jiaotong University，2014，48(12)：29-33.
[20] 翟强，朱永生，闫柯，等. 高速角接触轴承油气润滑两相流动特性数值研究[J]. 西安交通大学学报，2014，48(7)：86-90. ZHAI Qiang，ZHU Yongsheng，YAN Ke，et al. Numerical investigation of two-phase flow for the oil-air lubrication inside an angular contact ball bearing[J]. Journal of Xi'an Jiaotong University，2014，48(7)：86-90.
[21] LIANG H，ZHANG Y，WANG W. Influence of the cage on the migration and distribution of lubricating oil inside a ball bearing[J]. Friction，2022，10(7)：1035-1045.
[22] WEI C，WU W，WANG Y，et al. Analysis of enhanced heat transfer performance of the functional cage[J]. International Journal of Heat and Mass Transfer，2024，219：124860.
[23] 吴维，韦春辉，侯潇男，等. 一种高速轻量化强化散热轴承保持架：中国，CN202310529184.X[P]. 2023-08-01. WU Wei，WEI Chunhui，HOU Xiaonan，et al. A high-speed lightweight enhanced heat dissipation bearing cage：China，CN202310529184.X[P]. 2023-08-01.
[24] WEI C，WU W，HOU X，et al. Research on mechanism of enhancing lubrication flow field regulation of high-speed bearing functional cage[J]. Tribology International，2023，188：108780.
[25] HARRIS T A，KOTZALAS M N. Advanced concepts of bearing technology：Rolling bearing analysis[M]. 5th ed. New York：Taylor & Francis Press，2006.
[26] 李志信，过增元. 对流传热优化的场协同理论[M]. 北京：科学出版社，2010. LI Zhixin，GUO Zengyuan. Field synergy theory for convective heat transfer optimization[M]. Beijing：Science Press，2010.

低温升功能保持架轴承流场特性分析

Analysis of Flow Field Characteristics of Low Temperature Rise Functional Cage Bearing

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	朱剑月, 袁咏祎, 陈羽, 徐俊起. 后端设置扰流板对圆柱流场与气动噪声影响[J]. 机械工程学报, 2024, 60(12): 287-300.
[2]	钱宁, 徐九华, 傅玉灿, 姜帆, 张靖周. 面向绿色高效磨削的振荡热管砂轮磨削温度与强化传热分析[J]. 机械工程学报, 2022, 58(15): 105-120.
[3]	方玉建, 张敏, 孙先朋, 张金凤, 瞿晔飞. 机械搅拌槽内非牛顿流体内流特性研究[J]. 机械工程学报, 2021, 57(20): 244-253.
[4]	朱剑月, 雷震宇, 李莉. 高速列车轮对气动噪声特性分析[J]. 机械工程学报, 2019, 55(14): 69-79.
[5]	张文武, 余志毅, 李泳江, 程学良. 叶片式气液混输泵全流道内流场特性分析[J]. 机械工程学报, 2019, 55(10): 168-174.
[6]	雷诗毅, 郭亚军, 桂淼, 毕勤成. 横纹槽管内插扭带复合强化传热的试验研究^*[J]. 机械工程学报, 2016, 52(24): 142-146.
[7]	马鹏程, 唐志国, 刘轻轻, 王元哲. 新型单圆锥体热沉单孔射流散热数值模拟^*[J]. 机械工程学报, 2016, 52(24): 136-141.
[8]	徐志明, 韩志敏, 王景涛, 白文玉, 张一龙. 卧式半圆柱型涡流发生器的传热与阻力特性及场协同理论分析[J]. 机械工程学报, 2016, 52(2): 166-172.
[9]	汪健生, 王晓, 朱强, 赵云俭. 湍流边界层内钝体扰流的流动与传热特性[J]. 机械工程学报, 2015, 51(24): 168-176.
[10]	魏静;孙旭建;孙伟;张光辉. 双螺杆捏合机转子型线设计与数值模拟[J]. , 2013, 49(3): 63-73.
[11]	张海佳;李惟毅;云海涛. TiO2—蒸馏水纳米流体在内螺纹铜管内表面传热试验研究[J]. , 2012, 48(12): 150-155.
[12]	杨朝初;毕勤成;林宗虎. 非圆截面小通道内R113的流动沸腾换热特性[J]. , 2007, 43(7): 105-108.
[13]	孔松涛;董其伍;刘敏珊. 热量运输机理及在管内螺带强化传热的应用[J]. , 2007, 43(4): 83-87.
[14]	汪健生;刘志毅;张金凤;汤俊洁. 斜截椭圆柱式涡流发生器强化传热的大涡模拟[J]. , 2007, 43(10): 55-61.
[15]	张琳;钱红卫;俞秀民;宣益民. 内置旋转扭带换热管的传热强化机理[J]. , 2007, 43(1): 139-143.