面向节能的复杂机械零部件生产与物流集成调度

doi:10.3901/JME.2024.20.403

机械工程学报 ›› 2024, Vol. 60 ›› Issue (20): 403-416.doi: 10.3901/JME.2024.20.403

• 交叉与前沿 • 上一篇

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面向节能的复杂机械零部件生产与物流集成调度

王彦森^1,2, 冯立杰^2,3, 王金凤^2,3, 刘鹏^2,4, 赵华东¹

1. 郑州大学机械与动力工程学院郑州 450001;
2. 河南省创新方法工程技术研究中心郑州 450001;
3. 上海海事大学中国(上海)自贸区供应链研究院上海 201306;
4. 郑州大学管理学院郑州 450001

收稿日期:2023-11-09 修回日期:2024-05-21 出版日期:2024-10-20 发布日期:2024-11-30
通讯作者: 王彦森,男,1996年生,博士研究生。主要研究方向为绿色车间调度、物流工程。E-mail:wyswyz2021@163.com
作者简介:冯立杰,男,1966年出生,教授。主要研究方向为技术创新方法、智能制造。E-mail:ljfeng@shmtu.edu.cn;王金凤,女,1963年出生,教授。主要研究方向为工业工程、物流工程。E-mail:wangjinfeng@shmtu.edu.cn;刘鹏,男,1985年出生,讲师。主要研究方向为技术创新方法、工业工程。E-mail:liupeng@zzu.edu.cn;赵华东,男,1978年出生,教授。主要研究方向为智能制造、智能物流。E-mail:huadong@zzu.edu.cn
基金资助:
国家科技部创新方法工作专项“端端驱动、融合赋能”创新方法新系统研究与应用示范(2019IM020200);NSFC—河南联合基金重点项目子课题、上海市科技计划(20040501300)和工业和信息化部2017年“能制造综合标准化与新模式应用(2017ZNZX02)资助项目。

Energy-saving Oriented Integrated Scheduling of Complex Mechanical Parts Manufacturing and Transportation

WANG Yansen^1,2, FENG Lijie^2,3, WANG Jinfeng^2,3, LIU Peng^2,4, ZHAO Huadong¹

1. School of Mechanical and Power Engineering, Zhengzhou University, Zhengzhou 450001;
2. Henan Engineering Research Center of Innovation Method, Zhengzhou 450001;
3. China Institute of FTZ Supply Chain, Shanghai Maritime University, Shanghai 201306;
4. School of Management, Zhengzhou University, Zhengzhou 450001

Received:2023-11-09 Revised:2024-05-21 Online:2024-10-20 Published:2024-11-30

摘要/Abstract

摘要： 在工业4.0大背景下，对复杂机械零部件加工-运输-装配一体化集成的绿色车间调度问题进行研究。以最大完工时间、总碳排放量和磨削液使用量为目标函数，建立面向节能的复杂机械零部件生产车间集成调度数学模型，统筹优化机械零部件的工序排序、运输规划和装配顺序；创新性地提出具有运输路径避碰策略和启发式运输规则的改进NSGA-II算法，采用融合工序信息、机器信息和运输信息的三段式编码方式，并改进交叉和变异等步骤，提高算法收敛性；最后以某轴承生产车间为案例进行试验设计，通过对比分析和不同数据规模测试，验证了所提模型的有效性。

关键词: 绿色车间调度, 集成调度, 轴承, NSGA-II

Abstract: In the context of industry 4.0, the integrated green shop scheduling problem of complex mechanical parts processing-transportation-assembly is studied. Taking the completion time, total carbon emissions and grinding fluid consumption as objective functions, an energy-saving oriented integrated scheduling mathematical model for complex mechanical parts production shop is established, so as to optimize the processing sequence, transportation planning and assembly sequence of complex mechanical parts. The improved NSGA-II algorithm, which integrates transportation collision avoidance strategy of path and heuristic strategy of transportation rules is proposed. Adopting the three-stage coding method that integrates process information, machine information and transportation information, new methods in crossover and mutation steps to improve the convergence of the algorithm. Finally, a bearing workshop is taken as an example for experimental design, and also applied with the testing of different data scales, all of which to verity the validity of the proposed model.

Key words: green shop scheduling, integrated scheduling, bearing, NSGA-II

中图分类号:

TH278
TP301

王彦森, 冯立杰, 王金凤, 刘鹏, 赵华东. 面向节能的复杂机械零部件生产与物流集成调度[J]. 机械工程学报, 2024, 60(20): 403-416.

WANG Yansen, FENG Lijie, WANG Jinfeng, LIU Peng, ZHAO Huadong. Energy-saving Oriented Integrated Scheduling of Complex Mechanical Parts Manufacturing and Transportation[J]. Journal of Mechanical Engineering, 2024, 60(20): 403-416.

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面向节能的复杂机械零部件生产与物流集成调度

Energy-saving Oriented Integrated Scheduling of Complex Mechanical Parts Manufacturing and Transportation

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