• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (18): 50-54.

• 论文 • 上一篇    下一篇

扫码分享

板料数控渐进成形变形区厚度变化规律的研究

周六如   

  1. 南昌大学机电工程学院
  • 发布日期:2011-09-20

Research on the Thickness Change Laws in Numerical Control Incremental Sheet Forming

ZHOU Liuru   

  1. School of Mechanical & Electrical Engineering, Nanchang University
  • Published:2011-09-20

摘要: 板料数控渐进成形工艺是一种柔性的成形工艺,这种工艺非常适合于加工小批量、多品种和复杂的板料产品。通过数控机床进行圆锥台及直壁筒形件数控渐进成形,对成形零件变形区厚度进行测量,并对所得数据进行分析。试验结果表明,数控渐进成形中材料厚度变化遵循正弦定律。相同厚度的板料,材料不同,成形极限厚度不同。成形极限厚度不仅与材料有关,而且与板料初始厚度有关,即板料初始厚度越大,允许的变形区厚度减薄越大。对于必须采用多道次成形方法的直壁筒形件成形,工具路径不同,变形区厚度变化也不同。采用平行直线型工具路径,直壁部分厚度比较均匀。利用厚度变化规律指导翼子板成形并试验验证其正确性。厚度变化规律对于复杂零件的数控渐进成形具有一定的指导作用。

关键词: 板料成形, 渐进成形, 柔性加工

Abstract: The numerical control (NC) incremental sheet metal forming process is a flexible forming process, this process is very suitable for the small-lot, varied and complex sheet metal product. The thickness change laws of the truncated cone and vertical wall cylinder by NC incremental sheet metal forming on NC machine are researched. The thickness of the deformed region is measured, the data is analyzed. It is shown that the thickness of the deformed region in NC incremental forming of the sheet metal conforms to the sine law. The ultimate forming thickness is different for the different material. The ultimate forming thickness is related to the raw thickness, the thinning is larger for the larger thickness of the raw sheet. A vertical wall cylinder must be formed with multi processes. The thickness change is different for the different tool paths. A vertical wall cylinder of uniform wall-thickness can be formed by NC incremental forming process with parallel line type multi tool-paths. The fender forming is guided by the thickness change laws. The thickness change laws are verified by the fender forming and have an effect on the NC incremental forming of the complicated components.

Key words: Flexible process, Incremental forming, Sheet metal forming

中图分类号: