喷丸强化残余应力对疲劳性能和变形控制影响研究进展

doi:10.3901/JME.2023.06.046

机械工程学报 ›› 2023, Vol. 59 ›› Issue (6): 46-60.doi: 10.3901/JME.2023.06.046

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喷丸强化残余应力对疲劳性能和变形控制影响研究进展

张吉银^1,2, 姚倡锋^1,2, 谭靓^1,2, 崔敏超^1,2, 周征^1,2, 孙蕴齐^1,2, 李国喜^1,2, 樊怡^1,2

1. 西北工业大学航空发动机高性能制造工业和信息化部重点实验室西安 710072;
2. 西北工业大学航空发动机先进制造技术教育部工程研究中心西安 710072

收稿日期:2022-06-03 修回日期:2022-09-24 出版日期:2023-03-20 发布日期:2023-06-03
通讯作者: 姚倡锋(通信作者),男,1975年出生,博士,教授,博士研究生导师。主要研究方向为航空发动机关键构件精密与抗疲劳机械加工。E-mail:chfyao@nwpu.edu.cn
作者简介:张吉银,男,1988年出生,博士研究生。主要研究方向为薄壁件喷丸加工残余应力变形控制。E-mail:zhangjiyin.chn@hotmail.com
基金资助:
国家科技重大专项(2017-VII-0001-0094)和国家自然科学基金(51875472，91860206，51905440，92160301)资助项目。

Research Progress of the Effect of Shot Peening Residual Stress on Fatigue Performance and Deformation Control

ZHANG Jiyin^1,2, YAO Changfeng^1,2, TAN Liang^1,2, CUI Minchao^1,2, ZHOU Zheng^1,2, SUN Yunqi^1,2, LI Guoxi^1,2, FAN Yi^1,2

1. Key Laboratory of High Performance Manufacturing for Aero Engine (Ministry of Industry and Information Technology), Northwestern Polytechnical University, Xi'an 710072;
2. Engineering Research Center of Advanced Manufacturing Technology for Aero Engine (Ministry of Education), Northwestern Polytechnical University, Xi'an 710072

Received:2022-06-03 Revised:2022-09-24 Online:2023-03-20 Published:2023-06-03

摘要/Abstract

摘要： 作为机械表面强化技术之一，喷丸强化使工件表层发生形变硬化，引入较高的残余压应力，减少了疲劳应力作用下微裂纹的萌生并抑制其扩展，从而显著提高零件的抗疲劳断裂和抗应力腐蚀开裂的能力。基于喷丸残余应力解析计算模型，从余弦函数模型、接触应力模型和球腔膨胀模型三个方面介绍喷丸强化残余应力的产生，进而对喷丸残余应力的仿真预测及影响规律进行论述。为了提高试件疲劳强度而引入的残余压应力会带来影响形位精度的变形，基于此阐述了喷丸残余应力对疲劳性能的影响及其在疲劳过程中的演化，同时论述了喷丸残余应力变形预测及控制的研究现状，最后对喷丸残余应力未来的研究内容与发展方向进行展望。

关键词: 喷丸强化, 残余应力, 疲劳性能, 变形

Abstract: As one of the mechanical surface peening techniques, shot peening makes the surface layer of the workpiece deformation hardened and introduces higher residual compressive stress, which reduces the sprouting of microcracks under fatigue stress and inhibits their expansion, thus significantly improving the resistance of the part to fatigue fracture and stress corrosion cracking. Based on the analytical calculation model of shot peening residual stress, the generation of shot peening residual stress is introduced from three aspects：cosine function model, contact stress model and spherical cavity expansion model, and then the simulation prediction of shot peening residual stress and the influence law are discussed. The residual compressive stresses introduced to improve the fatigue strength of the specimen will bring about deformation that affects the form accuracy. Based on this, the effects of shot peening residual stresses on fatigue performance and their evolution in the fatigue process are explained, and the status of research on the prediction and control of shot peening residual stresses deformation is discussed, and finally the future research content and development direction of shot peening residual stresses are prospected.

Key words: shot peening, residual stress, fatigue performance, deformation

中图分类号:

V263

张吉银, 姚倡锋, 谭靓, 崔敏超, 周征, 孙蕴齐, 李国喜, 樊怡. 喷丸强化残余应力对疲劳性能和变形控制影响研究进展[J]. 机械工程学报, 2023, 59(6): 46-60.

ZHANG Jiyin, YAO Changfeng, TAN Liang, CUI Minchao, ZHOU Zheng, SUN Yunqi, LI Guoxi, FAN Yi. Research Progress of the Effect of Shot Peening Residual Stress on Fatigue Performance and Deformation Control[J]. Journal of Mechanical Engineering, 2023, 59(6): 46-60.

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喷丸强化残余应力对疲劳性能和变形控制影响研究进展

Research Progress of the Effect of Shot Peening Residual Stress on Fatigue Performance and Deformation Control

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