基于等Biot数的ZL205A铝合金大型薄壁件准同步淬火微变形研究

doi:10.3901/JME.2018.09.069

机械工程学报 ›› 2018, Vol. 54 ›› Issue (9): 69-76.doi: 10.3901/JME.2018.09.069

• 特邀专栏：航天先进制造技术专栏 • 上一篇下一篇

基于等Biot数的ZL205A铝合金大型薄壁件准同步淬火微变形研究

闫牧夫¹, 卢琛², 张程菘³

1. 哈尔滨工业大学材料科学与工程学院哈尔滨 150001;
2. 哈尔滨工业大学机电工程学院哈尔滨 150001;
3. 西南交通大学材料科学与工程学院成都 611756

收稿日期:2017-07-15 修回日期:2018-01-11 出版日期:2018-05-05 发布日期:2018-05-05
通讯作者: 闫牧夫(通信作者),男,1963年出生,教授,博士研究生导师。主要从事等离子体表面改性与特殊场热处理理论与技术、复杂构件精确成形控性理论与技术、改性过程多尺度仿真理论及应用研究。E-mail:yanmufu@hit.edu.cn
作者简介:卢琛,男,1981年出生,博士研究生。主要从事金属材料加工数值模拟研究。E-mail:luchen800512@163.com;张程菘,男,1987年出生,博士,讲师。主要从事稀土化学热处理与表面改性,计算材料学,材料微观组织演变多尺度方面的研究。E-mail:cszhang@home.swjtu.edu.cn
基金资助:
国家自然科学基金资助项目（U1537201）。

Quasi-synchronous Quenching Micro Distortion in ZL205A Aluminum Alloy Large Thin-wall Workpiece Based on Equal-Biot Number

YAN Mufu¹, LU Chen², ZHANG Chengsong³

1. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001;
2. School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001;
3. School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 611756

Received:2017-07-15 Revised:2018-01-11 Online:2018-05-05 Published:2018-05-05

摘要/Abstract

摘要： 针对构件热加工过程变形控制的世界性难题，创建了差异壁厚/差异结构构件加热或冷却过程零畸变的等Biot数模型，首次以Biot数替代综合换热系数h，并将Biot数引入温度场方程，由此建立了随Biot数变化的动态温度场和应力场耦合模型。利用ABAQUS软件对ZL205A铝合金差异壁厚构件淬火过程的温度场和应力场进行了预报。模拟结果表明，ZL205A铝合金构件淬火变形源于差异壁厚导致的二者温度差；对于薄厚比为1：4制件，540℃固溶淬火0.37 s时，薄厚壁特征位置最大温差为276℃，厚壁中最大热应力84 MPa，超过相应温度下该合金屈服强度，导致制件淬火变形，且变形以径向变形为主。通过对厚壁或薄壁处以高导热或低导热系数覆层材料修饰，获得了差异壁厚的等Biot，并对修饰后的构件进行540℃固溶淬火变形进行预报。结果表明，与无修饰构件相比变形降低82.6%，实现了差异壁厚的准同步淬火。

关键词: ZL205A铝合金, 差异壁厚构件, 等Biot数, 微变形, 有限元模拟, 准同步淬火

Abstract: The equal-Biot number model, on differential wall thickness and/or differential wall structure workpieces heating or quenching zero distortion, proposed by the researchers for the worldwide problem on the distortion control of workpieces during hot processing. Overall heat transfer coefficient h is replaced by Biot number for the first time. Biot number is introduced into the temperature field equation, and the coupled model of dynamic temperature field and stress field which changes with Biot number is built. The temperature field and stress field in ZL205A aluminum alloy differential wall thickness workpiece is predicted by ABAQUS software. The simulation results indicate that the quenching distortion in ZL205A aluminum alloy workpiece stem from the difference in temperature between thick-wall parts and thin-wall parts. The ratio of thin-wall thickness to thick-wall thickness of this workpiece is one to four, the maximum difference in temperature is 276℃ between thin-wall keypoints and thick-wall keypoints, the maximum thermal stress is 84 MPa in thick-wall parts more than the yield strength of this alloy on the corresponding temperature, and then the radial distortion occurred, on the 0.37 s quenching time after solution 540℃. The equal-Biot number of the differential wall thickness is achieved by coating high heat conduction layers to thick-wall parts or low heat conduction layers to thin-wall parts. The distortion after 540℃ solution and quenching is predicted. The results indicate that the quenching distortion reducing 82.6 percent compared with the workpiece without coating layer. The quasi-synchronous quenching of differential wall thickness workpiece is achieved.

Key words: differential wall thickness workpiece, equal-Biot number, finite element simulation, micro distortion, quasi-synchronous quenching, ZL205A aluminum alloy

中图分类号:

TG166

闫牧夫, 卢琛, 张程菘. 基于等Biot数的ZL205A铝合金大型薄壁件准同步淬火微变形研究[J]. 机械工程学报, 2018, 54(9): 69-76.

YAN Mufu, LU Chen, ZHANG Chengsong. Quasi-synchronous Quenching Micro Distortion in ZL205A Aluminum Alloy Large Thin-wall Workpiece Based on Equal-Biot Number[J]. Journal of Mechanical Engineering, 2018, 54(9): 69-76.

参考文献

[1] 闫牧夫,张程菘,王祎雪,等. 差异壁厚复杂构件热加工过程变形控制方法:中国, 0795851.4[P]. 2017-05-24. YAN Mufu, ZHANG Chengsong, WANG Yixue, et al. The distortion control method on complicated workpiece with differential wall thickness during hot processing:China, 0795851.4[P]. 2017-05-24.
[2] CHOBAUT N, CARRON D, ARSENE S, et al. Quench induced residual stress prediction in heat treatable 7xxx aluminium alloy thick plates using Gleeble interrupted quench tests[J]. Journal of Materials Processing Technology, 2015, 222:373-380.
[3] ROBINSON J S, HOSSAIN S, TRUMAN C E, et al. Residual stress in 7449 aluminium alloy forgings[J]. Materials Science and Engineering A, 2010, 527(10-11):2603-2612.
[4] KOC M, CULP J, ALTAN T. Prediction of residual stresses in quenched aluminum blocks and their reduction through cold working processes[J]. Journal of Materials Processing Technology, 2006, 174(1-3):342-354.
[5] TANNER D A, ROBINSON J S. Residual stress prediction and determination in 7010 aluminum alloy forgings[J]. Exp. Mech., 2000, 40(1):75-82.
[6] 陈晨,杨志南,张洋,等. 大功率风电偏航轴承套圈用钢及其模拟热处理工艺[J]. 机械工程学报, 2015, 51(14):29-37. CHEN Chen, YANG Zhinan, ZHANG Yang, et al. Novel boron microalloyed steel used for high-power wind turbine yaw bearing rings and corresponding simulation of heat treatment process[J]. Journal of Mechanical Engineering, 2015, 51(14):29-37.
[7] 贺斌,胡平,盈亮. 热冲压过程传热耦合研究[J]. 机械工程学报, 2016, 52(22):31-37. HE Bin, HU Ping, YING Liang. Goupling heat transfer study of hot stamping[J]. Journal of Mechanical Engineering, 2016, 52(22):31-37.
[8] PRIME M B, NEWBORN M A, BALOG J. Quenching and cold-work residual stresses in aluminum hand forgings:Contour method measurement and FEM prediction[J]. Materials Science Forum, 2003, 426-432:435-440.
[9] YANG Xiawei, ZHU Jingchuan, NONG Zhisheng, et al. FEM simulation of quenching process in A357 aluminum alloy cylindrical bars and reduction of quench residual stress through cold stretching process[J]. Computational Materials Science, 2013, 69:396-413.
[10] YANG Xiawei, ZHU Jingchuan, LAI Zhonghong, et al. Finite element analysis of quenching temperature field, residual stress and distortion in A357 aluminum alloy large complicated thin-wall workpieces[J]. Transactions of Nonferrous Metals Society of China, 2013, 23:1751-1760.
[11] WANG Mengjun, YANG Gang, HUANG Changqing, et al. Simulation of temperature and stress in 6061 aluminum alloy during online quenching process[J]. Transactions of Nonferrous Metals Society of China, 2014, 24(7):2168-2173.
[12] LI H P, ZHAO G Q, HE L F, et al. Solution of non-linear thermal transient problems by a new adaptive time-step method in quenching process[J]. Applied Mathematical Modelling, 2009, 33(1):329-342.
[13] LI H P, ZHAO G Q, NIU S T, et al. FEM simulation of quenching process and experimental verification of simulation results[J]. Materials Science and Engineering A, 2007, 452-453:705-714.
[14] BERGMAN T L, LAVINE A S, INCROPERA F P, et al. Fundamentals of heat and mass transfer[M]. 7th ed. Hoboken:John Wiley & Sons, Inc., 2011.
[15] 张程菘,闫牧夫,陈俊峰. 异种钢连接的冷弯管道淬火变形数值模拟[J]. 热处理技术与装备, 2010, 31(3):21-26. ZHANG Chengsong, YAN Mufu, CHEN Junfeng. Numerical simulation of distortion of a cold-working pipe line connected by heterogeneous steels during quenching[J]. Heat Treatment Technology and Equipment, 2010, 31(3):21-26.
[16] LABIBZADEH M. Voronoi based discrete least squares meshless method for heat conduction simulation in highly irregular geometries[J]. Chinese Journal of Mechanical Engineering, 2016, 29(1):98-111.
[17] HUANG J, ZHANG J H, SHANG W D, et al. 3D FEM analyses on flow field characteristics of the valveless piezoelectric;ump[J]. Chinese Journal of Mechanical Engineering, 2016, 29(4):825-831.
[18] 王朋. ZL205A大型薄壁筒形件变形预测及控制[D]. 哈尔滨:哈尔滨工业大学, 2014. WANG Peng. The prediction and control of deformation of ZL205A large shell cylindrical castings[D]. Harbin:Harbin Institute of Technology, 2014.
[19] 杨夏炜. 铝合金大型复杂构件热处理过程的多场耦合模型与变形预报[D]. 哈尔滨:哈尔滨工业大学, 2013. YANG Xiawei. Multi-field coupling models and deformation prediction of aluminum alloy large complicated workpieces[D]. Harbin:Harbin Institute of Technology, 2013.

基于等Biot数的ZL205A铝合金大型薄壁件准同步淬火微变形研究

Quasi-synchronous Quenching Micro Distortion in ZL205A Aluminum Alloy Large Thin-wall Workpiece Based on Equal-Biot Number

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	荆洪阳, 孟珊, 赵雷, 韩永典, 徐连勇. Sanicro25奥氏体耐热钢高温蠕变寿命的预测[J]. 机械工程学报, 2018, 54(12): 165-172.
[2]	金飞翔, 钟志平, 李凤娇, 孟辉. 不同硬化模型对铝合金板冲压成形模拟结果的影响[J]. 机械工程学报, 2017, 53(22): 57-66.
[3]	杨超君, 孔令营, 张涛, 吕蕾, 罗永鑫, 陈志鹏. 调磁式异步磁力联轴器三维气隙磁场研究[J]. 机械工程学报, 2016, 52(8): 8-15.
[4]	王海波, 万敏, 李强, 吴向东, 翟京. TRIP590先进高强钢板的双向加载变形行为[J]. 机械工程学报, 2016, 52(6): 46-58.
[5]	范锦彪, 徐鹏, 祖静. Hopkinson杆校准系统中高g值激励加速度脉冲的产生与调整[J]. 机械工程学报, 2015, 51(6): 93-97.
[6]	段春争, 张方圆, 孔维森. 干硬切削表面白层厚度的建模与预测[J]. 机械工程学报, 2015, 51(17): 194-202.
[7]	孙权;陈建钧;李晓雪;闫玉曦;潘红良. 剪切修正GTN模型在小冲杆试验中的应用研究[J]. , 2014, 50(24): 79-85.
[8]	路家斌;曾军;阎秋生. 圆盘剪分切断面形貌形成机理研究[J]. , 2014, 50(11): 178-185.
[9]	潘嘉强;路家斌;阎秋生. 不锈钢薄板圆盘剪分切过程有限元仿真研究[J]. , 2013, 49(9): 190-198.
[10]	严仁军;雷加静;李鹏;李周. 特厚板多层多道焊的Marc有限元模拟[J]. , 2011, 47(18): 37-42.
[11]	孙雅洲;刘海涛;卢泽生. 基于热力耦合模型的切削加工残余应力的模拟及试验研究[J]. , 2011, 47(1): 187-193.
[12]	毕运波;方强;董辉跃;柯映林. 航空铝合金高速铣削温度场的三维有限元模拟及试验研究[J]. , 2010, 46(7): 160-165.
[13]	拓雷锋;闫志杰;严峻;党淑娥;胡勇. Zr55Al10Cu30Ni5非晶合金压痕塑性变形有限元模拟[J]. , 2010, 46(20): 80-85.
[14]	尹立孟;张新平. 无铅微互连焊点力学行为尺寸效应的试验及数值模拟[J]. , 2010, 46(2): 55-60.
[15]	周霞;唐占飞;曲国辉. 连铸中间罐盖热疲劳失效有限元分析[J]. , 2010, 46(12): 70-75.