• CN:11-2187/TH
  • ISSN:0577-6686

›› 1979, Vol. 15 ›› Issue (3,4): 1-43.

• 论文 •    下一篇

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轴对称变形强化护环残余应力与新工艺的研究

刘助柏;杨耀田;江耀宗;郭会光;叶伟容   

  1. 东北重型机械学院;太原重型机器厂;太原重型机械学院;第二重型机器厂大锻件研究所
  • 发布日期:1979-06-01

Axi-Symmetrically Deform-Strengthened Retaining Rings——their Residual Stresses and new Manufacturing Technology

Liu Zhubai;Yang Yaotian;Jiang Yaozong;Guo Huiguang;Ye Weirong   

  1. Northeast Heavy Machinery Institute Taiyuan Heavy Machinery plant Taiyuan Heavy Machinery Institute 第二重型机器厂大锻件研究所
  • Published:1979-06-01

摘要: 本文从护环变形强化后的回弹入手,把其残余应力分为两个平衡系统去分析研究,即把力学上的一个三维问题简化成两个二维问题的叠加去处理,找出了轴对称变形强化护环的残余应力产生机理,以及工艺和残余应力之间的关系。对爆炸强化护环,提出了“拐点”外移和一炮均匀成形残余应力小的理论。建立了残余应力分布以半径r和高度方向x为函数的机械测量方法。解剖了球扩、爆炸和液压胀形强化的护环,得出了残余应力分布曲线。对解剖护环的残余应力也进行了相应的理论计算。理论计算与解剖测试结果是相符合的。生产性试验,进一步验证了“拐点”外地移和均匀成形工艺是正确的。在此基础上,应用叠加原理建立了消除护环有害残余应力的理论。设计了一个减力的液压装置,用它不但可以消除有害残余应力,而且可以液压胀形。由模拟试验到生产性试验都很成功,并已用于生产。

Abstract: The authors studied the residual stresses of axi-symmetrically deform-strengthened retaining rings as outcomes of restrained spring-back after deformation. The complex problem in mechanics is simplified by dissolving the 3-dimensional systems of strains and stresses into two 2-dimensional systems. The mechanism of formation of residual stresses and their relationship with deformation methods were studied. For explosion-deformed retaining rings, the authors put forward the principles of "outside inflexion" and "Single explosion-uniform deformation", which will ensure low residual stress. A new and more relevant method of measuring residual stress as a function of radius r and height x is worked out. Several explosion-deformed, mechanically deformed (with spheroidal expansion-dies) and hydraulically expanded retaining rings were cutup and residual stresses measured by the new method. Results of actual measurements agree with theoretical analysis. From these results, the authors established the theoretical basis of lowering the harmful residual stresses of retaining rings by superposing of stresses, and designed new hydraulic devices for this purpose. The new devices are also used directly for producing hydraulically expanded retaining rings with low residual stresses. After successful test productions, this new technology in now in production use.