• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2025, Vol. 61 ›› Issue (17): 50-65.doi: 10.3901/JME.2025.17.050

• 机器人及机构学 • 上一篇    

扫码分享

面向内外直角过渡的轮式磁吸附爬壁机器人设计与分析

焦然1, 陈亮1, 朱珩2, 陆韩欣阳3, 周鹏飞2, 张建华1, 张晨旭1   

  1. 1. 北京科技大学机械工程学院 北京 100083;
    2. 长江电力股份有限公司乌东德水力发电厂 昆明 651511;
    3. 北京科技大学创新创业学院 北京 100083
  • 收稿日期:2025-03-29 修回日期:2025-07-24 发布日期:2025-10-24
  • 作者简介:焦然,男,1992年出生,博士,讲师。主要研究方向为爬壁机器人、机器人控制系统。E-mail:jiaoran@ustb.edu.cn;陈亮,男,2000年出生,硕士研究生。主要研究方向为爬壁机器人。E-mail:M202310424@xs.ustb.edu.cn;张建华(通信作者),男,1979年出生,博士,教授。主要研究方向为机器人控制系统、特种机器人。E-mail:jhzhang@ustb.edu.cn
  • 基金资助:
    三峡集团科研资助项目(5223020065)。

Design and Analysis of Wheeled Magnetic Adsorption Wall-climbing Robot for Internal and External Right-angle Transition

JIAO Ran1, CHEN Liang1, ZHU Heng2, LU Hanxinyang3, ZHOU Pengfei2, ZHANG Jianhua1, ZHANG Chenxu1   

  1. 1. School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083;
    2. China Yangtze Power Co., Ltd, Wudongde Hydropower Station, Kunming 651511;
    3. School of Innovation and Entrepreneurship, University of Science and Technology Beijing, Beijing 100083
  • Received:2025-03-29 Revised:2025-07-24 Published:2025-10-24

摘要: 针对现有爬壁机器人在内/外直角过渡场景中存在的运动失稳问题,提出了一种集成辅助过渡机构的刚性轮式磁吸附机器人,并研究了其多壁面运动特性与过渡方法。首先,构建静力学模型,建立直角过渡条件下的力学方程,确定了无滑移和倾覆失效的临界吸附力范围;然后,通过机器人直角过渡状态分析,揭示了内/外直角过渡过程中非连续壁面几何特征对吸附力的影响规律,推导了外直角过渡时辅助机构所需的输出力矩条件;在此基础上,设计面向内/外直角过渡的多轮组协调控制策略;最后,基于磁场仿真阐明了气隙间距与磁吸附力的函数关系,结合接触力学理论优化了永磁体的空间布局参数。研制了原理样机并开展多工况实验验证,结果表明,所设计机器人具备优异的负载能力与壁面适应性,其内/外直角过渡性能较传统轮式结构显著提升,验证了其结构设计、力学分析及控制方法的有效性。

关键词: 爬壁机器人, 永磁吸附, 直角过渡, 稳定性分析

Abstract: To address the motion instability issues of existing wall-climbing robots in internal/external right-angle transition scenarios, this study proposes a rigid-wheeled magnetic adhesion robot integrated with an auxiliary transition mechanism and investigates its multi-surface motion characteristics and transition mechanisms. First, a static mechanics model is established to derive mechanical equations under right-angle transition conditions, determining the critical adsorption force range for slip-free and anti-tipping failure. Through analysis of the robot’s right-angle transitional states, the influence of discontinuous geometric wall features on adsorption forces during internal/external right-angle transitions is revealed, and the required output torque conditions for the auxiliary mechanism during external transitions are derived. Subsequently, a multi-wheel group coordinated control strategy for internal/external transitions is designed. Furthermore, the functional relationship between air gap spacing and magnetic adhesion force is clarified through magnetic field simulations, and permanent magnet spatial layout parameters are optimized using contact mechanics theory. A prototype is developed and validated through multi-condition experiments, demonstrating that the designed robot exhibits excellent load capacity and wall adaptability. Compared to traditional wheeled structures, its internal/external transition performance is significantly improved, verifying the effectiveness of the structural design, mechanical analysis, and control methodology.

Key words: wall-climbing robot, permanent magnet adhesion, right-angle transition, stability analysis

中图分类号: