基于激光原位预热的连续纤维增材制造层间强化机理研究

doi:10.3901/JME.2024.01.044

机械工程学报 ›› 2024, Vol. 60 ›› Issue (1): 44-53.doi: 10.3901/JME.2024.01.044

• 特邀专栏：高性能制造专栏 • 上一篇下一篇

扫码分享

基于激光原位预热的连续纤维增材制造层间强化机理研究

陈意伟¹, 单忠德¹, 范聪泽^1,2, 宋亚星¹, 宋文哲^2,3

1. 南京航空航天大学机电学院南京 210016;
2. 国家先进印染技术创新中心泰安 271000;
3. 南京航空航天大学材料科学与技术学院南京 210016

收稿日期:2023-01-14 修回日期:2023-07-19 发布日期:2024-03-15
作者简介:陈意伟，男，1993 年出生。主要研究方向为复合材料增材制造。E-mail：chen-yiwei@nuaa.edu.cn
单忠德(通信作者)，男，1970 年出生，博士研究生导师，中国工程院院士。主要研究方向为先进制造技术与装备。E-mail：shanzd@nuaa.edu.cn
基金资助:
国家自然科学基金(52205383)、江苏省自然科学基金(BK20210314,BK20220895)、中国博士后基金(2021M691518)、中国机械科学研究总院集团有限公司专项基金(312102Q9)和材料成形与模具国家重点实验室课题(P2022-003)资助项目。

Investigation on the Interlaminar Strengthening Mechanism of Continuous Fiber Additive Manufacturing Based on Laser In-situ Preheating

CHEN Yiwei¹, SHAN Zhongde¹, FAN Congze^1,2, SONG Yaxing¹, SONG Wenzhe^2,3

1. College of Mechanical & Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016;
2. National Engineering Research Center for Dyeing and Finishing of Textiles, Taian 271000;
3. College of Material Science & Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016

Received:2023-01-14 Revised:2023-07-19 Published:2024-03-15

摘要/Abstract

摘要： 连续纤维复合材料增材制造具有成形自由度高、材料利用率高、模具依赖度低等优点，能够实现复合材料的快速低成本一体化制造，满足航空航天等领域复材构件短周期高性能的成形需求。但基于层层堆积成形原理的连续纤维复合材料制件层间性能较差，在长期使役过程中极易出现分层失效，严重限制其广泛应用。本研究提出了基于激光原位预热的连续纤维增材制造成形方法，通过建立基于“生死单元”技术的有限元仿真模型，揭示了激光预热对增材制造成形温度分布及其演变规律，并通过实验验证了其对改善成形制件层间性能的有效性，最终获得了激光预热的层间强化机理。结果表明，激光预热能够快速加热样件表面温度，促进层间树脂的熔合粘接，并进一步促进成形丝材的重熔浸渍，相较于未经预热样件，激光预热后层间剪切强度最大提升115%。

关键词: 连续纤维, 增材制造, 激光预热, 层间强化, 生死单元

Abstract: Continuous fiber reinforced composites additive manufacturing has the advantages of high forming freedom, high material utilization rate and low die dependency, which can realize the rapid and low-cost integrated manufacturing of composite materials and satisfy the short-cycle and high-performance forming requirements in aerospace and other fields. However, the layer-by-layer stacking form leads to poor interlaminar performance, which easily induces delamination in the long-term service and seriously limits its wide application. In this study, a continuous fiber additive manufacturing forming method based on laser in-situ preheating is proposed. By establishing a finite element simulation model based on the "life and death element" technology, the temperature distribution and evolution on additive manufacturing are revealed, and its effective performance on improving the interlaminar performance of formed parts is verified through experiments. Finally, the interlaminar strengthening mechanism of laser preheating is obtained. The results show that laser preheating can rapidly heat the surface and internal temperature of the sample, promote the bonding of resin between layers and the remelting and impregnation of internal wire materials. Compared with the sample without preheating, the interlaminar shear strength of the preheated sample is increased up to 115%.

Key words: continuous fiber, additive manufacturing, laser preheating, interlaminar strengthening, birth-death element

中图分类号:

TG156

陈意伟, 单忠德, 范聪泽, 宋亚星, 宋文哲. 基于激光原位预热的连续纤维增材制造层间强化机理研究[J]. 机械工程学报, 2024, 60(1): 44-53.

CHEN Yiwei, SHAN Zhongde, FAN Congze, SONG Yaxing, SONG Wenzhe. Investigation on the Interlaminar Strengthening Mechanism of Continuous Fiber Additive Manufacturing Based on Laser In-situ Preheating[J]. Journal of Mechanical Engineering, 2024, 60(1): 44-53.

参考文献

[1] 杜善义. 先进复合材料与航空航天[J]. 复合材料学报, 2007(1):1-12. DU Shanyi. Advanced composite materials and aerospace engineering[J]. Acta Materiae Compositae Sinica,2007(1):1-12.
[2] 周骐,丁新静,苏亚玎. 碳纤维复合材料在轨道交通领域中的应用[J]. 纤维复合材料,2021,38(4):90-94. ZHOU Ji,DING Xinjing,SU Yading. Application prospective of carbon fiber composite materials in rail vehicles[J]. Fiber Composites,2021,38(4):90-94.
[3] LI N,LI Y,LIU S. Rapid prototyping of continuous carbon fiber reinforced polylactic acid composites by 3D printing[J]. Journal of Materials Processing Technology,2016,238:218-225.
[4] YANG C,TIAN X,LIU T,et al. 3D printing for continuous fiber reinforced thermoplastic composites:Mechanism and performance[J]. Rapid Prototyping Journal,2017,23(1):209-215.
[5] SHI B,SHANG Y,ZANG P,et al. Dynamic capillary-driven additive manufacturing of continuous carbon fiber composite[J]. Matter,2020,2(6):1594-1604.
[6] 卢秉恒,李涤尘. 增材制造(3D打印)技术发展[J]. 机械制造与自动化,2013,42(4):1-4. LU Bingheng,LI Dichen. Development of the additive manufacturing (3D printing) technology[J]. Machine Building & Automation,2013,42(4):1-4.
[7] VAN DE WERKEN N,KOIRALA P,GHORBANI J,et al. Investigating the hot isostatic pressing of an additively manufactured continuous carbon fiber reinforced PEEK composite[J]. Additive Manufacturing,2020,37:101634.
[8] 曹汉杰,张曼玉,田小永,等. 连续纤维自增强复合材料3D打印及其回收性能研究[J]. 机械工程学报,2022,58(23):188-195. CAO Hanjie,ZHANG Manyu,TIAN Xiaoyong,et al. Research on 3D printing of continuous fiber self-reinforced composites and its recyclability[J]. Journal of Mechanical Engineering,2022,58(23):188-195.
[9] TIAN Xiaoyong,TODOROKI A,LIU Tengfei,et al. 3D Printing of continuous fiber reinforced polymer composites:Development,application,and prospective[J]. Chinese Journal of Mechanical Engineering:Additive Manufacturing Frontiers,2022,1(1):100016.
[10] 单忠德,范聪泽,孙启利,等. 纤维增强树脂基复合材料增材制造技术与装备研究[J]. 中国机械工程,2020,31(2):221-226. SHAN Zhongde,FAN Congze,SUN Qili,et al. Research on additive manufacturing technology and equipment for fiber reinforced resin composites[J]. China Mechanical Engineering,2020,31(2):221-226.
[11] TIAN X,LIU T,YANG C,et al. Interface and performance of 3D printed continuous carbon fiber reinforced PLA composites[J]. Composites Part A:Applied Science and Manufacturing,2016,88:198-205.
[12] FAN C,SHAN Z,ZOU G,et al. Performance of short fiber interlayered reinforcement thermoplastic resin in additive manufacturing[J]. Materials,202013(12):2868.
[13] 刘甲秋,伊翠云,彭德功,等. 连续纤维复合材料增材制造的发展研究[J]. 纤维复合材料,2020,37(3):91-94. LIU Jiaqiu,YI Cuiyun,PENG Degong,et al. Research on the additive manufacturing of continuous fiber reinforced composites[J]. Fiber Composites,2020,37(3):91-94.
[14] FAN C,SHAN Z,ZOU G,et al. Interfacial bonding mechanism and mechanical performance of continuous fiber reinforced composites in additive manufacturing[J]. Chinese Journal of Mechanical Engineering,2021, 34(1):21.
[15] QIAO J,LI Y,LI L. Ultrasound-assisted 3D printing of continuous fiber-reinforced thermoplastic (FRTP) composites[J]. Additive Manufacturing,2020,30:100926.
[16] PEDRAM P,LEVI T R,CHI Z,et al. Laser assisted additive manufacturing of continuous fiber reinforced thermoplastic composites[J]. Materials & Design 2017,131:186-195.
[17] LUO M,TIAN X,SHANG J,et al. Bi-scale interfacial bond behaviors of CCF/PEEK composites by plasma-laser cooperatively assisted 3D printing process[J]. Composites Part A:Applied Science and Manufacturing,2020,131:105812.
[18] UEDA M,KISHIMOTO S,YAMAWAKI M,et al. 3D compaction printing of a continuous carbon fiber reinforced thermoplastic[J]. Composites Part A:Applied Science and Manufacturing,2020,137:105985.
[19] YAVAS D,ZHANG Z,LIU Q,et al. Interlaminar shear behavior of continuous and short carbon fiber reinforced polymer composites fabricated by additive manufacturing[J]. Composites Part B:Engineering,2021,204:108460.
[20] WANG L,WANG Y,SUN X,et al. Finite element simulation of residual stress of double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings using birth and death element technique[J]. Computational Materials Science,2012,53(1):117-127.
[21] 赵洪运,舒凤远,张洪涛,等. 基于生死单元的激光熔覆温度场数值模拟[J]. 焊接学报,2010,31(5):81-84,117. ZHAO Hongyun,SHU Fengyuan,ZHANG Hongtao,et al. Numerical simulation on temperature field of laser cladding based on birth-death element method[J]. Transactions of the China welding institution,2010,31(5):81-84,117.

基于激光原位预热的连续纤维增材制造层间强化机理研究

Investigation on the Interlaminar Strengthening Mechanism of Continuous Fiber Additive Manufacturing Based on Laser In-situ Preheating

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	张云舒, 吴斌涛, 赵昀, 丁东红, 潘增喜, 李会军. 电弧熔丝增材制造传热传质数值模拟研究现状与展望[J]. 机械工程学报, 2024, 60(8): 65-80.
[2]	李坤, 吉辰, 白生文, 蒋斌, 潘复生. 高性能镁合金电弧增材制造技术研究现状与展望[J]. 机械工程学报, 2024, 60(7): 289-311.
[3]	陈伟, 赵杰, 朱利斌, 曹海波. 增材制造低活化钢研究现状及展望[J]. 机械工程学报, 2024, 60(7): 312-333.
[4]	杜文博, 李晓亮, 李霞, 胡深恒, 朱胜. 搅拌摩擦沉积增材技术研究现状[J]. 机械工程学报, 2024, 60(7): 374-384.
[5]	郑洋, 赵梓昊, 刘伟, 余政哲, 牛伟, 雷贻文, 孙荣禄. 高性能镁合金增材制造技术研究进展[J]. 机械工程学报, 2024, 60(7): 385-400.
[6]	杜军, 王谦元, 何冀淼, 张永恒, 魏正英. TIG电弧辅助熔滴沉积增材制造中熔滴偏距对熔池形貌的影响机制研究[J]. 机械工程学报, 2024, 60(5): 219-230.
[7]	蒋周明矩, 熊异, 王柏村. 面向工业5.0的人机协作增材制造[J]. 机械工程学报, 2024, 60(3): 238-253.
[8]	石毅磊, 权银洙, 许海鹰, 王壮, 马文龙, 彭勇. 丝束同轴冷阴极电子枪电子束注腰位置影响因素分析[J]. 机械工程学报, 2024, 60(3): 328-336.
[9]	荣鹏, 成靖, 邓鸿文, 陶常安, 高川云, 冉先喆, 程序, 汤海波, 刘栋. 不同热处理对激光定向能量沉积制造TC4钛合金组织和拉伸性能的影响[J]. 机械工程学报, 2024, 60(20): 99-107.
[10]	夏令伟, 谢亿民, 马国伟. 3D打印制造约束下的多孔结构与路径协同优化方法[J]. 机械工程学报, 2024, 60(19): 241-249.
[11]	张明康, 师文庆, 徐梅珍, 王迪, 陈杰. 隐式曲面多孔结构压缩性能与流体压降性能研究[J]. 机械工程学报, 2024, 60(18): 394-406.
[12]	黄金杰, 赵欣. 3D打印中的分层计算研究进展[J]. 机械工程学报, 2024, 60(17): 235-262.
[13]	喻康, 傅建中, 贺永. 面向软组织缺损修复的组织工程支架研究进展[J]. 机械工程学报, 2024, 60(15): 255-271.
[14]	刘明良, 唐颀, 田小永, 刘腾飞, 秦滢杰, 李涤尘. 连续纤维增强加筋圆柱壳回转3D打印工艺及其轴压性能研究[J]. 机械工程学报, 2024, 60(15): 283-290.
[15]	张立浩, 钱波, 茅健, 樊红日, 张朝瑞, 李旭鹏. 基于增材制造的“猫耳形”气膜孔冷却性能研究[J]. 机械工程学报, 2024, 60(15): 334-345.