• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2015, Vol. 51 ›› Issue (20): 171-176.doi: 10.3901/JME.2015.20.171

• 运载工程 • 上一篇    下一篇

扫码分享

基于非线性刚度拟合的车窗系统约束分析与建模

朱文峰, 林佩剑, 周辉, 黎鹏   

  1. 同济大学机械与能源工程学院 上海 201804
  • 出版日期:2015-10-15 发布日期:2015-10-15
  • 基金资助:
    国家自然科学基金(51275359)和青浦-同济科研合作平台(2011年,2013年)资助项目

Constraint Analysis and Modeling of Automotive Window Based on Nonlinear Stiffness Fitting

ZHU Wenfeng, LIN Peijian, ZHOU Hui, LI Peng   

  1. College of Mechanical Engineering, Tongji University, Shanghai 201804
  • Online:2015-10-15 Published:2015-10-15

摘要: 高速工况下,外加气动载荷导致汽车密封性能下降,振动与噪声加剧。为研究高速流固耦合效应下车窗密封性能,必须建立车窗系统模型。然而,由于车窗密封采用超弹性橡胶材料,且具有非规则几何截面,同时密封系统与车窗玻璃还存在复杂的接触作用,因此建立车窗系统约束模型较为困难,导致进一步的整体车窗密封系统分析、优化难以实现。从功能等效原理出发,计入玻璃厚度,基于密封条唇边压缩负荷试验数据,将分步实测的单侧唇边压缩负荷合成为具有等价同步作用的双侧压缩负荷,并拟合为非线性刚度,以此将导槽-玻璃复杂作用等效为变刚度弹性密封约束。以某车型前窗为例,基于该方法建立车窗系统模型,并计算其受集中载荷作用的玻璃位移。定量分析结果与静结构试验数据符合良好,表明基于非线性刚度拟合的车窗系统建模的有效性,可支持面向高速工况的密封优化设计。

关键词: 车窗系统, 非线性刚度, 压缩负荷, 约束模型

Abstract: Under high speed mode, external aerodynamic load of cars leads to vibration, noise and poor sealing performance. It is necessary to establish the model of windows in order to study the sealing performance considering fluid-solid coupling effect. However, it is difficult to build the constraint model of windows, which obstructs the analysis and optimization of the window sealing system due to the hyper-elastic character of material and non-uniform geometrical cross-section, as well as the complicated contacting relationship between seals and the glass. According to principle of functional equivalence, the effect of channel guide-glass is equivalent to variable stiffness elastic constraint. On the basis of compression load deflection (CLD) tests, the CLD of unilateral lips is synthetized together to represent the bilateral sealing effect, considering the thickness of glasses. Using car’s front window as an example, its window sealing model is established based on the proposed method and the deflection under concentrated load is calculated. The results of quantitative analysis agree with that of static structure experiments well, which shows the effectiveness of window model based on nonlinear stiffness fitting. It can support sealing optimization design for high speed condition.

Key words: automotive window, compression load deflection, constraint modeling, nonlinear stiffness

中图分类号: