航天大型薄壁回转曲面构件成形制造技术的发展与挑战

doi:10.3901/JME.2022.20.166

机械工程学报 ›› 2022, Vol. 58 ›› Issue (20): 166-185.doi: 10.3901/JME.2022.20.166

• 特邀专栏：高性能塑性成形制造(下) • 上一篇下一篇

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航天大型薄壁回转曲面构件成形制造技术的发展与挑战

张洪瑞^1,2,3, 詹梅^1,2,3, 郑泽邦^1,2,3, 李锐^1,3

1. 西北工业大学陕西省高性能精确成形技术与装备重点实验室西安 710072;
2. 西北工业大学航空发动机高性能制造工业和信息化部重点实验室西安 710072;
3. 西北工业大学材料学院西安 710072

收稿日期:2022-05-05 修回日期:2022-08-08 出版日期:2022-10-20 发布日期:2022-12-27
通讯作者: 詹梅(通信作者)，女，1972年出生，博士，教育部“长江学者”特聘教授，国家杰出青年基金获得者，国家“万人计划”科技创新领军人才。主要研究方向为高性能轻量化薄壁复杂构件精确塑性成形制造理论、技术与装备。E-mail：zhanmei@nwpu.edu.cn
作者简介:张洪瑞，男，1990年出生，博士研究生。主要研究方向为航空航天高性能轻量化薄壁复杂构件精确成形设计制造与工艺装备技术，飞行器数字化设计与制造技术。E-mail：zhanghongrui_smile@163.com
基金资助:
国家杰出青年科学基金(51625505)、国家自然科学基金重点(52130507)和航天先进制造技术研究联合基金重点(U1537203)资助项目。

Development and Challenge of Forming Manufacturing Technologies for Aerospace Large-Scale Thin-Wall Axisymmetric Curved-Surface Component

ZHANG Hongrui^1,2,3, ZHAN Mei^1,2,3, ZHENG Zebang^1,2,3, LI Rui^1,3

1. Shaanxi Key Laboratory of High-Performance Precision Forming Technology and Equipment, Northwestern Polytechnical University, Xi'an 710072;
2. Key Laboratory of High-Performance Manufacturing for Aero Engine (Ministry of Industry and Information Technology), Northwestern Polytechnical University, Xi'an 710072;
3. School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072

Received:2022-05-05 Revised:2022-08-08 Online:2022-10-20 Published:2022-12-27

摘要/Abstract

摘要： 薄壁曲面构件是广泛应用于航空航天等高端运载装备的关键构件。大型薄壁曲面构件成形制造技术是新一代航空航天飞行器、战略导弹和船舶等尖端装备向大型化、轻量化、高性能化、长寿命和高可靠性方向发展的迫切需要。然而，这类构件的壁薄、直径等尺寸大、曲率变化、大小尺寸极端结合，且材料轻质高强、性能要求高等，使其制造难度大。首先概述了航天领域大型薄壁回转曲面构件及其制造技术的发展历程与类型，据此针对不同类型的大型薄壁回转曲面构件制造技术综述了其应用与研究进展，然后对比分析了各制造工艺的技术特色、构件性能与发展潜力，探讨了大型薄壁回转曲面构件制造技术的未来发展趋势与面临的挑战。

关键词: 大型薄壁回转曲面构件, 塑性成形, 旋压成形, 复合材料成形, 增材制造

Abstract: Thin-walled curved-surface components are a kind of components that are widely used for high-end carrier equipment in the aerospace industry. With the development toward large-sized, light-weight, high-performance, long-life and high-reliability of new generation aerospace vehicles, strategic missiles, and ships, it is urgent to develop manufacturing technologies for large-sized thin-walled curved-surface components. This kind of components is difficult to manufacture because of their thin thickness, large size, curvature changes, extreme size combination, light-weight and high-strength materials, and high-performance requirements. In this paper, the manufacturing technologies of aerospace large-sized thin-walled axisymmetric curved-surface components are reviewed with respect to their development history and classification. Based on the classification, the corresponding applications and latest research progress of these manufacturing technologies are reviewed. Furthermore, the process characteristics, component performances, and the development potentials of these manufacturing technologies are compared. Finally, the development trend and technical challenges of the manufacturing technology of aerospace large-sized thin-walled axisymmetric curved-surface components are summarized.

Key words: large-sized thin-walled axisymmetric curved-surface components, plastic forming, spin forming, composites forming, additive manufacturing

中图分类号:

张洪瑞, 詹梅, 郑泽邦, 李锐. 航天大型薄壁回转曲面构件成形制造技术的发展与挑战[J]. 机械工程学报, 2022, 58(20): 166-185.

ZHANG Hongrui, ZHAN Mei, ZHENG Zebang, LI Rui. Development and Challenge of Forming Manufacturing Technologies for Aerospace Large-Scale Thin-Wall Axisymmetric Curved-Surface Component[J]. Journal of Mechanical Engineering, 2022, 58(20): 166-185.

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航天大型薄壁回转曲面构件成形制造技术的发展与挑战

Development and Challenge of Forming Manufacturing Technologies for Aerospace Large-Scale Thin-Wall Axisymmetric Curved-Surface Component

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