• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2021, Vol. 57 ›› Issue (24): 211-222.doi: 10.3901/JME.2021.24.211

• 材料科学与工程 • 上一篇    下一篇

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基于虚拟制备的金属橡胶各向异性本构特性研究

任志英1,2, 方荣政1,2, 陈小超1,2, 沈亮量1,2, 白鸿柏1,2, 林有希1,2   

  1. 1. 福州大学机械工程及自动化学院 福州 350116;
    2. 福州大学金属橡胶与振动噪声研究所 福州 350116
  • 收稿日期:2020-12-30 修回日期:2021-08-01 出版日期:2021-12-20 发布日期:2022-02-28
  • 通讯作者: 陈小超(通信作者),男,1988年出生,博士,讲师,硕士研究生导师。主要研究方向为金属橡胶材料及其力学性能。E-mail:keithiscxc@fzu.edu.cn
  • 作者简介:任志英,女,1980年出生,博士,教授,博士研究生导师。主要研究方向为金属橡胶材料、摩擦学。E-mail:renzyrose@126.com
  • 基金资助:
    国家自然科学基金(52175162,51805086,51975123)、福建省自然科学基金(2019J01210)和福建省卫生教育联合攻关计划(2019-WJ-01)资助项目。

Study on Anisotropic Constitutive Properties of Metal Rubber Based on Virtual Fabrication Technology

REN Zhiying1,2, FANG Rongzheng1,2, CHEN Xiaochao1,2, SHEN Liangliang1,2, BAI Hongbai1,2, LIN Youxi1,2   

  1. 1. School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou 350116;
    2. Institute of Metal Rubber, Vibration and Noise, Fuzhou University, Fuzhou 350116
  • Received:2020-12-30 Revised:2021-08-01 Online:2021-12-20 Published:2022-02-28

摘要: 金属橡胶是一种各向异性的多孔材料,其本构特性常靠人工经验或试验获得,内部复杂的螺旋网状结构无法通过测试手段弄清机理。为此,运用虚拟制备技术与数值动态重构等手段,深入探究金属橡胶内部空间几何拓扑结构和弹簧微元间接触摩擦机理,结合扫描电子显微镜(Scanning electron microscope,SEM)中材料的微观形态进一步解释金属橡胶在宏观上的各向异性力学行为。通过引入弹簧微元组合概率分布以及空间局域性孔隙分布的概念,有效表征金属橡胶材料内部弹簧微元无序式网格互穿结构。充分考虑金属橡胶细观上的空间拓扑结构与微观摩擦机理参量,以及包含了材料形状、相对密度、金属丝直径、螺旋卷螺距、金属丝弹性模量等宏观制备参数,构建能够反映金属橡胶细观结构特征与宏观性能相一致的各向异性本构模型。通过与材料准静态压缩试验结果对比分析,采用残差分析定量验证。结果表明,提出的金属橡胶各向异性的本构模型,能够有效地反映与预测金属橡胶材料的复杂各向异性力学行为,为材料的深入研究与应用普及提供一定的理论指导。

关键词: 金属橡胶, 各向异性, 数值动态重构, 空间几何拓扑, 微观摩擦机理

Abstract: Metal rubber is an anisotropic porous material, whose constitutive characteristics are often obtained by artificial experience or experiment. The complex spiral network structure in metal rubber cannot be understood by testing methods. Therefore, virtual fabrication technology and numerical dynamic reconstruction are developed to explore the spatial topological structure of metal rubber and the mechanism of contact friction between wire turns, and further explain the anisotropic mechanical behavior of metal rubber on the macro level combined with the micro morphology of materials in Scanning electron microscope (SEM). By introducing the concept of wire turn micro element combination probability distribution and the concept of spatial local pore distribution, the disordered wire turn mesh interpenetrating structure in metal rubber was effectively characterized. Considering the spatial topological structure and micro friction mechanism parameters of metal rubber at meso level, as well as macro preparation parameters including material shape, relative density, wire diameter, helix pitch and elastic modulus of metal wire, an anisotropic constitutive model which can reflect the micro structure characteristics and macro properties of metal rubber is constructed. Compared with the results of quasi-static compression test, the residual analysis was used to verify quantitatively. The results show that:the constitutive model of metal rubber anisotropy proposed can effectively reflect and predict the complex anisotropic mechanical behavior of metal rubber materials, and provide certain theoretical guidance for the in-depth research and application of materials.

Key words: metal rubber, anisotropy, numerical dynamic reconstruction, spatial geometry topology, micro friction mechanism

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