钎焊接头的蠕变损伤与寿命预测

doi:10.3901/JME.2021.16.218

机械工程学报 ›› 2021, Vol. 57 ›› Issue (16): 218-234,247.doi: 10.3901/JME.2021.16.218

• 特邀专刊：先进设计制造技术前沿：重要装备的可靠性保障 • 上一篇下一篇

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钎焊接头的蠕变损伤与寿命预测

张玉财^1,2, 涂善东³, 罗云², 蒋文春², 张显程³

1. 中国石油大学(华东)山东省油气储运安全重点实验室青岛 266580;
2. 中国石油大学(华东)新能源学院青岛 2665803;
华东理工大学机械与动力工程学院上海 200237

收稿日期:2020-09-03 修回日期:2020-11-16 出版日期:2021-08-20 发布日期:2021-11-16
通讯作者: 涂善东(通信作者),男,1961年出生,博士,教授,博士研究生导师。主要研究方向为高温结构完整性。E-mail:sttu@ecust.edu.cn
作者简介:张玉财,男,1986年出生,博士。主要研究方向为高温结构完整性。E-mail:zhangyucai050223@163.com
基金资助:
国家自然科学基金（51805545）、中央高校基本科研业务费专项资金（20CX02408A）和山东省油气储运安全重点实验室开发基金资助项目。

Investigation the Creep Damage and Life Prediction of the Brazed Joint

ZHANG Yucai^1,2, TU Shantung³, LUO Yun², JIANG Wenchun², ZHANG Xiancheng³

1. Shandong Key Laboratory of Oil & Gas Storage and Transportation Safety, China University of Petroleum(East China), Qingdao 266580;
2. College of New Energy, China University of Petroleum(East China), Qingdao 266580;
3. School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237

Received:2020-09-03 Revised:2020-11-16 Online:2021-08-20 Published:2021-11-16

摘要/Abstract

摘要： 钎焊连接技术被广泛应用于航空航天、核电等领域的高效紧凑换热器制造中。高温高压工作条件下，蠕变及蠕变损伤引起的裂纹扩展是换热器中钎焊接头的主要失效方式之一。以高效紧凑换热器中常用的Inconel625/BNi-2及C276/BNi-2钎焊接头为研究对象，对其蠕变及蠕变裂纹扩展扩展行为进行了研究，获得钎焊接头的蠕变变形及裂纹扩展规律，澄清其蠕变及蠕变裂纹扩展失效机理。同时结合蠕变损伤本构模型和试验，对钎焊接头的蠕变损伤与寿命预测进行研究与综述，讨论钎焊工艺、扩散区性能及尺寸对钎焊接头蠕变裂纹扩展行为的影响规律，建立钎焊接头蠕变拘束参数，实现钎焊接头蠕变裂纹扩展行为尺寸效应的统一拘束表征，进而为基于材料-组件-装备一体化的寿命预测方法提供理论基础。

关键词: 高效紧凑换热器, 钎焊接头, 蠕变损伤, 拘束效应, 寿命预测

Abstract: Brazing technology is widely used for manufacturing the high efficiency and compact heat exchanger applied in the fields of aerospace and nuclear power, etc. The creep and creep crack growth caused by the creep damage are one of the main failure modes for heat exchanger working at high temperature and pressure conditions. The Inconel625/BNi-2 and C276/BNi-2 brazed joint are adopted to investigate the creep deformation and creep crack growth behavior of the brazed joint, the creep deformation and crack growth characteristics of the brazed joint are obtained, and the creep failure mechanism of the brazed joint is clarified. Meanwhile, the creep damage and life prediction of the brazed joint are investigated and reviewed by using the creep damage constitutive model and experimental results. Based on the experimental and creep damage constitutive model analysis, effect of brazing technology, mechanical properties of diffusion zone and geometrical size on the creep crack behavior of the brazed joint are discussed, and the creep constraint parameter is proposed. At last, the size effect of creep crack growth behaviors for the brazed joint is successfully characterized by the creep constraint parameter. The life prediction method mentioned in present paper can provide the theoretical direction for the integrated life prediction from material-component to equipment.

Key words: high efficiency and compact heat exchanger, brazed joint, creep damage, constraint effect, life prediction

中图分类号:

O346

张玉财, 涂善东, 罗云, 蒋文春, 张显程. 钎焊接头的蠕变损伤与寿命预测[J]. 机械工程学报, 2021, 57(16): 218-234,247.

ZHANG Yucai, TU Shantung, LUO Yun, JIANG Wenchun, ZHANG Xiancheng. Investigation the Creep Damage and Life Prediction of the Brazed Joint[J]. Journal of Mechanical Engineering, 2021, 57(16): 218-234,247.

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钎焊接头的蠕变损伤与寿命预测

Investigation the Creep Damage and Life Prediction of the Brazed Joint

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