奥氏体不锈钢小径管焊缝缺陷多模式超声复合全聚焦成像研究

doi:10.3901/JME.2020.14.009

机械工程学报 ›› 2020, Vol. 56 ›› Issue (14): 9-18.doi: 10.3901/JME.2020.14.009

扫码分享

奥氏体不锈钢小径管焊缝缺陷多模式超声复合全聚焦成像研究

吴斌¹, 杨敬¹, 焦敬品¹, 何存富¹, 齐高君²

1. 北京工业大学机械工程与应用电子技术学院北京 100124;
2. 中国电建集团山东电力建设第一工程有限公司济南 250100

收稿日期:2019-06-09 修回日期:2020-01-09 出版日期:2020-07-20 发布日期:2020-08-12
通讯作者: 焦敬品(通信作者),女,1973年出生,博士,教授,博士研究生导师。主要研究方向为现代测控技术与方法、无损检测新技术、现代信号分析与处理、新型传感器。E-mail:jiaojp@bjut.edu.cn
作者简介:吴斌,男,1962年出生,教授,博士研究生导师。主要研究方向为工程波动力学及无损检测新技术。E-mail:wb@bjut.edu.cn;杨敬,女,1985年出生,博士研究生。主要研究方向为现代测控技术及方法。E-mail:jyang@emails.bjut.edu.cn
基金资助:
国家自然科学基金资助项目（11772013，11572011，11572010）。

Study on Ultrasonic Multi-mode Composite Total Focusing Imaging Method for Welds Defect Inspection in Small-diameter Tube of Austenitic Stainless Steel

WU Bin¹, YANG Jing¹, JIAO Jingpin¹, HE Cunfu¹, QI Gaojun²

1. College of Mechanical Engineering and Application Electronics Technology, Beijing University of Technology, Beijing 100124;
2. POWERCHINA SEPCO1 Electric Power Construction Co., Ltd., Jinan 250100

Received:2019-06-09 Revised:2020-01-09 Online:2020-07-20 Published:2020-08-12

摘要/Abstract

摘要： 奥氏体不锈钢广泛应用于重大装备的关键部件中，而焊缝是整个装备的薄弱部位。在考虑超声波的多路径和易发生波型转换的特性情况下，进行奥氏体不锈钢小径管焊缝多模式超声相控阵检测方法研究。通过数值仿真，对比分析4种不同直达波检测模式和8种不同底面一次反射波检测模式对小径管焊缝中典型缺陷的检出能力。基于优选出的一种直达波检测模式和一种底面一次反射波检测模式，发展了一种多模式复合全聚焦成像方法。在此基础上，进行奥氏体不锈钢小径管焊缝缺陷检测试验。结果表明，多模式复合全聚焦成像方法可以很好实现小径管中多种缺陷检测，与单一模式全聚焦成像相比，多模式复合全聚焦成像方法不仅可以提高成像的信噪比，且可以大大减小伪像的产生。项目研究工作为奥氏体不锈钢小径管焊缝检测提供了可行的技术方案。

关键词: 多模式全聚焦成像, 复合成像, 相控阵, 奥氏体不锈钢, 焊缝

Abstract: Austenitic stainless steels are widely used in key components of major equipment, and welds are weak parts of the entire equipment. Ultrasonic wave have propagated in Austenitic stainless steels welds with the multi-path and multi-mode propagation characteristics. So the multi-mode ultrasonic phased array detection method for austenitic stainless steel small diameter pipe welds is studied. The detection ability of four different direct wave inspection modes and eight different primary reflection wave inspection modes for typical defects in small diameter pipe welds are compared and analyzed by numerical simulation. A fusion imaging method is developed based on a preferred direct wave detection mode and a bottom surface primary reflection detection mode. On this basis, weld defect detection experiment is carried out on the austenitic stainless steel small diameter pipe. The results show that the multi-mode fusion imaging method can realize the detection of multiple defects in small diameter tubes well. Compared with single mode total focusing imaging method, the fusion imaging method can not only improve the signal-to-noise ratio of imaging, but also greatly reduce the generation of artifacts. The project research work provides a feasible technical solution for the inspection of austenitic stainless steel small diameter pipe welds.

Key words: multi-mode TFM, composite imagine, phase array, austenitic stainless steel, welds

中图分类号:

TG115

吴斌, 杨敬, 焦敬品, 何存富, 齐高君. 奥氏体不锈钢小径管焊缝缺陷多模式超声复合全聚焦成像研究[J]. 机械工程学报, 2020, 56(14): 9-18.

WU Bin, YANG Jing, JIAO Jingpin, HE Cunfu, QI Gaojun. Study on Ultrasonic Multi-mode Composite Total Focusing Imaging Method for Welds Defect Inspection in Small-diameter Tube of Austenitic Stainless Steel[J]. Journal of Mechanical Engineering, 2020, 56(14): 9-18.

参考文献

[1] CHEN Gang, DENG Yangchun. Load bearing capacity and safety analysis for strain-hardening austenitic stainless steel pressure vessels[J]. Chinese Journal of Mechanical Engineering, 2011, 24(2):179-186.
[2] ZHONG Yunpan, ZHOU Cheng, CHEN Songying, et al. Effects of temperature and pressure on stress corrosion cracking behavior of 310S stainless steel in chloride solution[J]. Chinese Journal of Mechanical Engineering, 2017, 30(1):200-206.
[3] 武焕春, 薛飞, 李成涛, 等. 核电主管道不锈钢在高温高压水环境下的疲劳裂纹萌生行为[J]. 材料导报, 2018, 32(2):373-377. WU Huanchun, XUE Fei, LI Chengtao, et al. Fatigue crack initiation behaviors of nuclear power plant main pipe stainless steel in water with high temperature and high pressure[J]. Materials Review, 2018, 32(2):373-377.
[4] DI Hongshuang, SUN Qian, WANG Xiaonan, et al. Microstructure and properties in dissimilar/similar weld joints between DP780 and DP980 steels processed by fiber laser welding[J]. Journal of Materials Science & Technology, 2017, 33:1561-1571.
[5] 张建强, 张国栋, 姚兵印, 等. 马氏体/奥氏体异种钢焊接接头IV型蠕变失效数值模拟[J]. 机械工程学报, 2013, 49(12):78-83. ZHANG Jianqiang, ZHANG Guodong, YAO Bingyin, et al. Numerical simulation on the type IV creep failure of dissimilar welded joint between T91 and HR3C heat-resistant steels[J]. Journal of Mechanical Engineering, 2013, 49(12):78-83.
[6] 敖波, 王乃波, 何深远, 等. 小管路焊缝内部缺陷的三维X射线成像[J]. 焊接学报, 2016, 37(5):11-14. AO Bo, WANG Naibo, HE Shenyuan, et al. Three dimensional imaging of internal defects in small diameter pipe welding seam by X-ray microtomography[J]. Transactions of the China Welding Institution, 2016, 37(5):11-14.
[7] 彭志珍, 陶于春, 任尚坤. 基于不锈钢焊缝缺陷的无损检测研究进展[J]. 焊管, 2018, 41(4):1-6. PENG Zhizhen, TAO Yuchun, REN Shangkun. Research progress on non-destructive testing based on weld defects of stainless steel[J]. Welded Pipe and Tube, 2018, 41(4):1-6.
[8] 任剑波, 孙加伟, 徐耀宁, 等. 核电厂蒸汽发生器锥体焊缝超声波检测技术研究[J]. 核动力工程, 2018, 39(4):83-86. REN Jianbo, SUN Jiawei, XU Yaoning, et al. Study on ultrasonic testing technology for conical cylinder weld of steam generator in nuclear power plants[J]. Nuclear Power Engineering, 2018, 39(4):83-86.
[9] 张龙, 曾凯, 何晓聪, 等. SUS304奥氏体不锈钢板点焊接头的超声成像分析[J]. 焊接学报, 2017, 38(6):65-68. ZHANG Long, ZENG Kai, HE Xiaocong, et al. Ultrasonic imaging analyses of spot welds on SUS 304 austenitic stainless steel[J]. Transactions of the China Welding Institution, 2017, 38(6):65-68.
[10] 王常玺, 刚铁, 于朋, 等. 一种铝合金薄板搅拌摩擦焊焊缝的超声快速检测方法[J]. 机械工程学报, 2015, 51(2):7-13. WANG Changxi, GANG Tie, YU Peng, et al. Ultrasonic method for rapid detection of the aluminum friction stir welding defects[J]. Journal of Mechanical Engineering, 2015, 51(2):7-13.
[11] 袁建中, 严智, 袁光华, 等. 异种金属焊缝超声爬波检测技术[J]. 核动力工程, 2009, 30(5):109-112. YUAN Jianzhong, YAN Zhi, YUAN Guanghua, et al. Ultrasonic creeping wave test technique for dissimilar metal weld[J]. Nuclear Power Engineering, 2009, 30(5):109-112.
[12] LIU Suzhen, DONG Shuo, ZANG Yanwei, et al. Defect detection in cylindrical cavity by electromagnetic ultrasonic creeping wave[J]. IEEE Transactions on Magnetics, 2018, 54(3):1-5.
[13] 陈振华, 张翀, 卢超, 等. 奥氏体不锈钢焊缝超声TOFD检测中声波传播特性分析及其应用[J]. 焊接学报, 2016, 37(8):91-95. CHEN Zhenhua, ZHANG Chong, LU Chao, et al, Application and analysis on wave propagation in ultrasonic TOFD test of austenitic stainless steel weld[J]. Transactions of the China Welding Institution, 2016, 37(8):91-95.
[14] CONG Sen, GANG Tie, ZHANG Jiaying. Ultrasonic time-of-flight diffraction testing with linear frequency modulated excitation for austenitic stainless steel welds[J]. Journal of Nondestructive Evaluation, 2015, 34(8):1-11.
[15] MANJULA K, VIJAYAREKHA K, VENKATRAMAN B. Quality enhancement of ultrasonic TOFD signals from carbon steel weld pad with notches[J]. Ultrasonics, 2017, 84:264-271.
[16] 周正干, 李洋, 周文彬. 相控阵超声后处理成像技术研究、应用和发展[J]. 机械工程学报, 2016, 52(6):1-11. ZHOU Zhenggan, LI Yang, ZHOU Wenbin. Ultrasonic phased array post-processing imaging techniques:A review[J]. Journal of Mechanical Engineering, 2016, 52(6):1-11.
[17] HOLMES C, DRINKWATER B W, WILCOX P D. Post-processing of the full matrix of ultrasonic transmit-receive array data for non-destructive evaluation[J]. NDT & E International, 2005, 38(8):701-711.
[18] 周正干, 彭地, 李洋, 等. 相控阵超声检测技术中的全聚焦成像算法及其校准研究[J]. 机械工程学报, 2015, 51(10):1-7. ZHOU Zhenggan, PENG Di, LI Yang, et al. Research on phase array ultrasonic total focusing method and its calib-ration[J]. Journal of Mechanical Engineering, 2015, 51(10):1-7.
[19] 林莉, 杨平华, 张东辉, 等. 厚壁铸造奥氏体不锈钢管道焊缝超声相控阵检测技术概述[J]. 机械工程学报, 2012, 48(4):12-20. LIN Li, YANG Pinghua, ZHANG Donghui, et al. Review of phase array ultrasonic testing for thick wall cast austenitic stainless steel pipeline welds[J]. Journal of Mechanical Engineering, 2012, 48(4):12-20.
[20] HAMID H B, MARTIN V, SOUHEIL-ANTOINE T, et al. Case study on the integrity and nondestructive inspection of flux-cored arc welded joints of Francis turbine runners[J]. The International Journal of Advanced Manufacturing Technology, 2018, 98:2201-2211.
[21] 马立印, 李洋, 周正干. 整体叶盘叶片焊缝裂纹相控阵超声检测[J]. 北京航空航天大学学报, 2017, 43(9):1900-1908. MA Liyin, LI Yang, ZHOU Zhenggan. Detection of welding crack in blisk blade based on ultrasonic phased array[J]. Journal of Beijing University of Aeronautics and Astronautics, 2017, 43(9):1900-1908.
[22] HUGGETT D J, DEWAN M W, WAHAB M A, et al. Phased array ultrasonic testing for post-weld and online detection of friction stir welding defects[J]. Research in Nondestructive Evaluation, 2017, 28(4):187-210.
[23] FORTUNATO J, ANAND C, BRAGA D F O, et al. Friction stir weld-bonding defect inspection using phased array ultrasonic testing[J]. The International Journal of Advanced Manufacturing Technology, 2017, 93(9-12):3125-3134.
[24] 江野, 王东, 秦小阳, 等. 奥氏体异种钢薄壁小径管焊缝裂纹超声相控阵检测[J]. 焊接学报, 2018, 39(8):119-122. JIANG Ye, WANG Dong, QIN Xiaoyang, et al. Ultrasonic phased array inspection on welded crack of austenitic dissimilar steel with thin wall and small diameter tube[J]. Transactions of the China Welding Institution, 2018, 39(8):119-122.
[25] ZHANG J, DRINKWATER B W, WILCOX P D, et al. Defect detection using ultrasonic arrays:The multi-mode total focusing method[J]. NDT&E International, 2010, 43(2):123-133.
[26] SY K, BRÉDIF P, EKATERINA I, et al. Development of the specular echoes estimator to predict relevant modes for total focusing method imaging[J]. NDT & E International, 2018, 99:134-140.
[27] FELICE M V, VELICHKO A, WILCOX P D. Accurate depth measurement of small surface-breaking cracks using an ultrasonic array post-processing technique[J]. NDT & E International, 2014, 68:105-112.
[28] 于朋, 刚铁, 孙昌立. 基于FSTFM技术的焊缝表面裂纹的成像检测[J]. 焊接学报, 2018, 39(2):15-18. YU Peng, GANG Tie, SUN Changli. The use FSTFM to imaging testing of surface crack in butt joint[J]. Tran-sactions of the China Welding Institution, 2018, 39(2):15-18.
[29] SY K, BREDIF P, IAKOVLEVA E, et al. Development of methods for the analysis of multi-mode TFM images[J]. Journal of Physics, 2018, 1017(1):012005.
[30] BENIWAL S, GHOSH D, GANGULI A. Ultrasonic imaging of concrete using scattered elastic wave modes[J]. NDT & E International, 2016, 82:26-35.

奥氏体不锈钢小径管焊缝缺陷多模式超声复合全聚焦成像研究

Study on Ultrasonic Multi-mode Composite Total Focusing Imaging Method for Welds Defect Inspection in Small-diameter Tube of Austenitic Stainless Steel

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	崔桂涵, 杨春利. 基于高强高韧焊丝的脉冲GMAW焊缝金属强韧化机理研究[J]. 机械工程学报, 2024, 60(4): 326-334.
[2]	尹少华, 张振华, 孙志强, 罗震. 长时高温时效对T23钢水冷壁焊缝微观组织影响[J]. 机械工程学报, 2024, 60(12): 277-286.
[3]	陈咏华, 孙振国, 张文, 陈强. 爬壁机器人焊缝高效修形技术研究[J]. 机械工程学报, 2023, 59(9): 12-19.
[4]	辛杨桂, 高世一, 赵运强, 李苏, 徐望辉, 余陈. 机器人搅拌摩擦焊接力-位混合控制的应用研究[J]. 机械工程学报, 2023, 59(8): 91-98.
[5]	马兆炫, 刘一搏, 王建峰, 孙清洁. 双相不锈钢水下局部干法TIG焊接工艺[J]. 机械工程学报, 2022, 58(4): 48-54.
[6]	闫新中, 杨新岐, 唐文珅, 赵慧慧, 郭立杰. 2A14厚板铝合金SSFSW角焊缝接头组织及性能[J]. 机械工程学报, 2022, 58(22): 186-197.
[7]	兰亮云, 张一婷, 付艺枫, 王艺南. 904L不锈钢形变奥氏体的亚结构演化及其对宏观流变应力的影响[J]. 机械工程学报, 2022, 58(20): 260-268.
[8]	罗忠兵, 李飞龙, 苏慧敏, 曹欢庆, 林莉. CFRP复杂几何结构超声表面契合法缺陷检测[J]. 机械工程学报, 2022, 58(20): 312-318.
[9]	罗忠兵, 刘振浩, 苏慧敏, 曹欢庆, 林莉. 基于阵元指向性的复合材料曲面结构超声表面契合法研究[J]. 机械工程学报, 2022, 58(19): 275-282.
[10]	赵朋, 纪凯鹏, 颉俊, 卓超杰, 傅建中. 高性能聚合物注射成型构件超声相控阵高效成像方法研究[J]. 机械工程学报, 2022, 58(16): 33-42.
[11]	贾爱亭, 洪波, 李湘文, 高佳篷, 吴格飞, 屈原缘. 基于轨迹在线识别的3D折线焊缝机器人摆动GMAW实时跟踪方法[J]. 机械工程学报, 2022, 58(14): 116-125.
[12]	杨钒, 梁君, 杨瑞霞. 304不锈钢板材冲压成形中应变诱发马氏体及其影响[J]. 机械工程学报, 2021, 57(8): 175-183.
[13]	李运涛, 郑晖, 万本例, 胡斌. 奥氏体不锈钢涡流阵列C扫成像检测技术的仿真研究与应用[J]. 机械工程学报, 2021, 57(24): 192-199.
[14]	王博, 包陈, 魏连峰, 何广伟. 氢化物对锆合金薄板焊缝断裂行为的影响[J]. 机械工程学报, 2021, 57(20): 133-140.
[15]	李天骥, 石永生, 陈峰, 胡宏伟, 李雄兵. 基于超声相控阵全聚焦DAC图谱的钢轨缺陷定量方法[J]. 机械工程学报, 2021, 57(18): 32-41.