• CN：11-2187/TH
  • ISSN：0577-6686
机械工程学报

机械工程学报 ›› 2016, Vol. 52 ›› Issue (13): 149-155.doi: 10.3901/JME.2016.13.149

• 数字化设计与制造 • 上一篇    下一篇

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砂型数字化柔性挤压近净成形化算法研究*

单忠德1, 张帅1,2, 顾兆现1   

  1. 1. 机械科学研究总院先进成形技术与装备国家重点实验室 北京 100044；
    2. 北京科技大学机械工程学院 北京 100083
  • 出版日期:2016-07-05 发布日期:2016-07-05
  • 作者简介:

    单忠德(通信作者），男，1970年出生，博士，研究员，博士研究生导师。主要研究方向为先进成形制造工艺及智能装备。

    E-mail：shanzd@cam.com.cn

  • 基金资助:
    * 国家杰出青年科学基金(51525503)资助项目; 20150902收到初稿，20160218收到修改稿;

Optimization Algorithm Research of Near-net Forming Sand Mold with Digital Flexible Extrusion Technology

SHAN Zhongde1, ZHANG Shuai1，2, GU Zhaoxian1   

  1. 1. State Key Laboratory of Advanced Forming Technology and Equipment， China Academy of Machinery Science and Technology， Beijing 100044,
    2. School of Mechanical Engineering， University of Science and Technology Beijing， Beijing 100083
  • Online:2016-07-05 Published:2016-07-05

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摘要：

在砂型数字化无模铸造精密成形技术基础上，为实现砂型数字化柔性挤压近净成形创新提出了砂型数字化挤压成形方法，研究了砂型挤压成形优化算法，建立了砂型挤压头阵列包络体积最大值目标函数V(α， X，Y)max及其约束条件数学模型，优化出挤压砂型近净成形的最优角度和位置，使数字化挤压砂型型腔与数字化设计砂型型腔尺寸逼近，实现砂型数字化柔性挤压近净成形。

关键词: 近净成形, 砂型, 数字化柔性挤压, 优化算法, 无模铸造

Abstract:

Based on the technology of digital precision forming machine without pattern casting, digital extrusion method of sand mold is proposed to get near-net forming sand mold innovatively. Optimization algorithm of sand mold forming with digital flexible extrusion technology is studied. The maximum volume formula, with sand mold cavity attitude and position as variables, enveloped by extruding units envelope surface, V(α, X, Y)max is established as objective function. And, the restrictions are analyzed. Optimized results of sand mold formed by digital extrusion technology are obtained by numerical iteration method. Extruded sand mold, formed close to the target one, is got by digital flexible extrusion technology with the optimization algorithm. And, near-net forming sand mold with digital flexible extrusion technology are achieved.

Key words: digital flexible extrusion technology, near-net forming, optimization algorithm, sand mold, non-mold casting technology

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