• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2016, Vol. 52 ›› Issue (10): 97-102.doi: 10.3901/JME.2016.10.097

• 材料科学与工程 • 上一篇    下一篇

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电弧增材制造厚壁结构焊道间距计算策略

柏久阳, 王计辉, 林三宝, 杨春利, 范成磊   

  1. 哈尔滨工业大学先进焊接与连接国家重点实验室 哈尔滨 150001
  • 出版日期:2016-05-15 发布日期:2016-05-15
  • 作者简介:柏久阳,男,1987年出生,博士研究生。主要研究方向为电弧增材制造。E-mail:baijiuyang-123@163.com;林三宝(通信作者),男,1972年出生,教授,博士研究生导师。主要研究方向为电弧増材制造。E-mail:sblin@hit.edu.cn

Model for Multi-beads Overlapping Calculation in GTA-additive Manufacturing

BAI Jiuyang, WANG Jihui, LIN Sanbao, YANG Chunli, FAN Chenglei   

  1. State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001
  • Online:2016-05-15 Published:2016-05-15

摘要: 对单层多道电弧増材制造结构的形貌特征进行研究。发现单条焊道形貌、焊道间距和焊道数目共同决定单层多道结构的最终几何形貌。因此,当焊接参数确定后,焊道间距将在最大程度上影响着单层多道结构的表面平整度。为获得较为合理的焊道间距,总结其他学者在该问题上所用的计算模型。借助于试验手段,阐述传统模型在铝合金电弧增材制造应用中的不足,包括在模型推导过程中采用焊道轮廓近似而产生的误差和模型在使用过程中的局限性。通过对传统模型进行修正,建立一种基于焊接速度、送丝速度和余高的新型焊道间距计算模型。采用试验的方法,对该模型的实用性进行验证。试验结果显示,该模型能够在较为宽泛的参数范围内计算单层多道结构的最佳焊道间距。

关键词: 増材制造, 单层多道, 焊道间距

Abstract: The characteristics of single-layer multi-beads parts, produced by GTA-additive manufacturing, are first depicted in this paper. Results show that the morphology of single bead, the distance between beads (d) and the number of beads together determines the flatness of part’s surface. It means that if the welding parameters are fixed, the value of d influence the flatness on the largest extent. In order to obtain a proper value of d, a summary is made about this topic firstly. But in the application of aluminium alloy, some issues is found, including an error attributed to the approximation of welding beads’ profiles and a limitation in the parameters. Consequently, a modification is made and new computational model is established which is based on welding speed, wire feeding speed and bead height. Moreover, related experiments are carried out. Results show that, the new model can contribute to a proper value of d on widely parameters range.

Key words: additive manufacturing, single-layer multi-beads, distance between beads

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