Theoretical Analysis and Experimental Research on Temperature Field of Microscale Bone Grinding under Nanoparticle Jet Mist Cooling

doi:10.3901/JME.2018.18.194

Abstract

Abstract: Excessively high temperature is currently the technical bottleneck in clinical neurosurgery bone grinding, while nanoparticle jet mist cooling (NJMC) is an effective solution to prevent heat injuries. Undeformed chip thickness model and heat flux model are established, and convective heat transfer coefficient model under NJMC condition is established by using mathematical statistics method. Results show that bone surface temperature decreases with the increase of nanoparticle volume fraction. The mechanical properties of bovine femur compact bone are most similar to human bone, which is used in the micro grinding experiment. Results found that, compare with mist cooling (32.7℃), temperature using 0.5%, 1%, 1.5%, 2%, 2.5% nanofluids is 14.1%, 17.1%, 19.6%, 22.9% and 33.3% lower, verifying the law of surface temperature decreases with the increase of nanoparticle volume fraction. The theoretical analysis is in good agreement with experimental results, confirming the validity of the theoretical model. Mechanical machining techniques are applied to healthcare, aiming to provide an effective way to lower micro-grinding temperature in clinical neurosurgery.

Key words: convective heat transfer coefficient, mist cooling, nanoparticle, neurosurgery bone grinding, temperature field

CLC Number:

TG580

YANG Min, LI Changhe, ZHANG Yanbin, WANG Yaogang, LI Benkai, LI Runze. Theoretical Analysis and Experimental Research on Temperature Field of Microscale Bone Grinding under Nanoparticle Jet Mist Cooling[J]. Journal of Mechanical Engineering, 2018, 54(18): 194-203.

References

[1] 朱铮. 骨组织磨削特性试验研究[D]. 泉州:华侨大学, 2014. ZHU Zheng. Experimental study on bone tissue grinding characteristics[D]. Quanzhou:Huaqiao University, 2014.
[2] ZHANG L H,TAI B L,WANG G J,et al. Thermal model to investigate the temperature in bone grinding for skull base neurosurgery[J]. Medical Engineering & Physics, 2013,35(10):1391-1398.
[3] 张丽慧. 骨头磨削过程传热及其反问题研究[D]. 重庆:重庆大学,2014. ZHANG Lihui. Research on the heat transfer and its inverse problem for bone grinding process[D]. Chongqing:Chongqing University,2014.
[4] 雷隆.主从式脊柱手术机器人双边控制策略及骨磨削温度场研究[D]. 哈尔滨:哈尔滨工业大学,2016. LEI Long. Research on bilateral control of master-slave robotic spinal surgical system and temperature field in bone grinding[D]. Harbin:Harbin Institute of Technology,2016.
[5] KONDO S,OKADA Y,ISEKI H,et al. Thermological study of drilling bone tissue with a high-speed drill[J]. Neurosurgery,2000,46(5):1162-1168.
[6] SASAKI M,MORRIS S,GOTO T,et al. Spray-irrigation system attached to high-speed drills for simultaneous prevention of local heating and preservation of a clear operative field in spinal surgery[J]. Neurol. Med. Chir. (Tokyo),2010,50(10):900-904.
[7] SHIH A J,TAI B L,ZHANG L,et al. Prediction of bone grinding temperature in skull base neurosurgery[J]. CIRP Annals-Manufacturing Technology,2012,61(1):307-310.
[8] TAI B L,ZHANG L,WANG A C,et al. Temperature prediction in high speed bone grinding using motor PWM signal[J]. Medical Engineering & Physics,2013,35(10):1545.
[9] ZHANG L,TAI B L,WANG A C,et al. Mist cooling in neurosurgical bone grinding[J]. CIRP Annals-Manufacturing Technology,2013,62(1):367-370.
[10] ZHANG L,TAI B L,WANG G,et al. Thermal model to investigate the temperature in bone grinding for skull base neurosurgery[J]. Medical Engineering & Physics,2013,35(10):1391-1398.
[11] ENOMOTO T,SHIGETA H,SUGIHARA T,et al. A new surgical grinding wheel for suppressing grinding heat generation in bone resection[J]. CIRP Annals-Manufacturing Technology,2014,63(1):305-308.
[12] WANG G,ZHANG L,WANG X,et al. An inverse method to reconstruct the heat flux produced by bone grinding tools[J]. International Journal of Thermal Sciences,2016,101:85-92.
[13] 宣益民,李强. 纳米流体能量传递理论与应用[M]. 北京:科学出版社,2009. XUAN Yimin,LI Qiang. An overview on nanofluids and applications[M]. Beijing:Science Press,2009.
[14] 杨世铭,陶文铨.传热学[M].北京:高等教育出版社,2006. YANG Shiming,TAO Wenquan. Heat transfer[M]. Beijing:Higher Education Press,2006.
[15] 张彦彬,李长河,贾东洲,等. MoS₂/CNTs混合纳米流体微量润滑磨削加工表面质量试验评价[J]. 机械工程学报,2018,54(1):161-170. ZHANG Yanbin,LI Changhe,JIA Dongzhou,et al. Experimental evaluation of the workpiece surface quality of MoS₂/CNT nanofluid for minimal quantity lubrication in grinding[J]. Journal of Mechanical Engineering,2018,54(1):161-170.
[16] MAO C,TANG X,ZOU H,et al. Investigation of grinding characteristic using nanofluid minimum quantity lubrication[J]. International Journal of Precision Engineering & Manufacturing,2012,13(10):1745-1752.
[17] MORGAN M N,BARCZAK L,BATAKO A. Temperatures in fine grinding with minimum quantity lubrication(MQL)[J]. International Journal of Advanced Manufacturing Technology,2012,60:951-958.
[18] ZHANG D K,LI C H,ZHANG Y B,et al. Experimental research on the energy ratio coefficient and specific grinding energy in nanoparticle jet MQL grinding[J]. International Journal of Advanced Manufacturing Technology,2015,78(5-8):1275-1288.
[19] ZHANG Y B,LI C H, JI H J,et al. Analysis of grinding mechanics and improved predictive force model based on material-removal and plastic-stacking mechanisms[J]. International Journal of Machine Tools & Manufacture, 2017,122:81-97.
[20] MAO C,ZOU H,HUANG X,et al. The influence of spraying parameters on grinding performance for nanofluid minimum quantity lubrication[J]. International Journal of Advanced Manufacturing Technology,2013,64:1791-1799.
[21] YANG M,LI C H,ZHANG Y B,et al. Experimental research on microscale grinding temperature under different nanoparticle jet minimum quantity cooling[J]. Materials and Manufacturing Processes,2017,32(6):589-597.
[22] ALEKSANDROVA I. Optimization of the dressing parameters in cylindrical grinding based on a generalized utility function[J]. Chinese Journal of Mechanical Engineering,2016,29(1):63-73.
[23] WANG S,LI C H,ZHANG D K,et al. Modeling the operation of a common grinding wheel with nanoparticle jet flow minimal quantity lubrication[J]. International Journal of Advanced Manufacturing Technology,2014,74(5-8):835-850.
[24] 李萍. 微磨削结构阵列表面特征化评价及其功能特性研究[D]. 广州:华南理工大学,2015. LI Ping. Study of characterized microstructure array of ground surface and its functional properties[D]. Guangzhou:South China University of Technology,2015.
[25] YANG M,LI C H,ZHANG Y B,et al. Research on microscale skull grinding temperature field under different cooling conditions[J]. Applied Thermal Engineering,2017,126:525-537.
[26] 谢晋,李萍,吴可可,等. 微结构表面精密磨削技术及其功能特性开发[J]. 机械工程学报,2013,49(23):182-190. XIE Jin,LI Ping,WU Keke,et al. Micro and precision grinding technique and functional behavior development of micro-structured surfaces[J]. Journal of Mechanical Engineering,2013,49(23):182-190.
[27] 李伯民,赵波. 现代磨削技术[M]. 北京:机械工业出版社,2003. LI Bomin,ZHAO Bo. Modern grinding technology[M]. Beijing:China Machine Press,2003.
[28] SHEN B. Minimum quantity lubrication grinding using nanofluids[D]. Michigan:University of Michigan,2008.
[29] MUDAWAR I,ESTES K A. Optimization and predicting CHF in spray cooling of a square surface[J]. Journal of Heat Transfer,1996,118:672-680.
[30] 赵威,何宁,李亮,等. 微量润滑系统参数对切削环境空气质量的影响[J]. 机械工程学报,2014,50(13):184-189. ZHAO Wei,HE Ning,LI Liang, et al. Investigation on the influence of system parameters on ambient air quality in minimum quantity lubrication milling process[J]. Journal of Mechanical Engineering,2014,50(13):184-189.
[31] LEVY N,AMARA S,CHAMPOUSSIN J C. Simulation of a diesel jet assumed fully atomized at the nozzle exit[J]. SAE,1998,107(3):1642-1653.
[32] MARUDA R W,KROLCZYK G M,FELDSHTEIN E,et al. A study on droplets sizes,their distribution and heat exchange for minimum quantity cooling lubrication (MQCL)[J]. International Journal of Machine Tools & Manufacture,2016,100:81-92.
[33] MAO C,ZOU H,HUANG Y,et al. Analysis of heat transfer coefficient on workpiece surface during minimum quantity lubricant grinding[J]. International Journal of Advanced Manufacturing Technology,2013,66(1-4):363-370.
[34] YANG Y X,WANG C Y,QIN Z,et al. Drilling force and temperature of bone by surgical drill[J]. Advanced Materials Research,2010,126-128:779-784.
[35] SIEVANEN H,CHENG S,OLLIKAINEN S,et al. Ultrasound velocity and cortical bone characteristics in vivo[J]. Osteoporosis International,2001,12(5):399-405.
[36] TSUNORI M,MASHITA M,KASAI K. Relationship between facial types and tooth and bone characteristics of the mandible obtained by CT scanning[J]. Angle Orthodontist,1998,68(6):557-562.
[37] YANG M,LI C H,ZHANG Y B,et al. Maximum undeformed equivalent chip thickness for ductile-brittle transition of zirconia ceramics under different lubrication conditions[J]. International Journal of Machine Tools and Manufacture,2017,122:55-65.
[38] YANG M,LI C H,ZHANG Y B,et al. Microscale bone grinding temperature by dynamic heat flux in nanoparticle jet mist cooling with different particle sizes[J]. Materials & Manufacturing Processes,2018,33(1):58-68.
[39] YIN Q A,LI C H,ZHANG Y B,et al. Spectral analysis and power spectral density evaluation in Al₂O₃ nanofluid minimum quantity lubrication milling of 45 steel[J]. The International Journal of Advanced Manufacturing Technology,2018,97:129-145.
[40] ZHANG J C, LI C H, ZHANG Y B,et al. Temperature field model and experimental verification on cryogenic air nanofluid minimum quantity lubrication grinding[J]. The International Journal of Advanced Manufacturing Technology,2018,97(1-4):209-228.