• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2019, Vol. 55 ›› Issue (10): 142-150.doi: 10.3901/JME.2019.10.142

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Crashworthiness Study of Window Multi-wall Structure

HE Ning, ZHANG Yong, CHEN Tengteng, LIN Jiming, XU Xiang   

  1. College of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021
  • Received:2018-06-04 Revised:2018-12-12 Online:2019-05-20 Published:2019-05-20

Abstract: Thin-walled structures have been widely used in various delivery vehicles due to high energy absorption performance, but single-wall structures easily suffer global bending and cause unstable energy absorption mode. Therefore, a window multi-wall structure is proposed to improve the energy absorption of single wall structures. The energy absorption characteristics of the window multi-wall structure, uniform multi-cell square structure and square three-wall structure are detail investigated under axial loading by experimental testing, simulation analysis and theoretical prediction. The results show that the window multi-wall structure has higher energy absorption efficiency than other two structures of the same mass. At the same time, the geometric parameters, such as wall thickness T, inner wall side length D and wall spacing ratio N, have a significant effect on crashworthiness of the window multi-wall structure. Furthermore, a theoretical model of the window multi-wall structure is developed to predict the mean crushing force and energy absorption of the window multi-wall structure based on super folding element theory. The reliability of the theoretical model is validated by comparing numerical results with theoretical solutions. The research findings offer a good guidance and theoretical support for development a novel thin-walled energy absorption structures.

Key words: 3D Printing, Biological scaffold, Biomimetic design, Ferric chloride, Microtube, Sodium alginate, energy absorption, multi-wall structure, super folding element, theoretical prediction

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