• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2025, Vol. 61 ›› Issue (16): 384-393.doi: 10.3901/JME.2025.16.384

Previous Articles    

Pressure Soft Measurement of Excavator Hydraulic System Based on Mutual Information and BO-LSTM

TAN Lin1, MA Wei1, YIN Chenbo1, YANG Zhongliang2, WANG Dayu3   

  1. 1. Institute of Automobile and Construction Machinery, Nanjing Tech University, Nanjing 211816;
    2. Institute of Large Excavator Research, Sany Heavy Machinery, Suzhou 215300;
    3. Department of Science and Technology Quality, Chain Construction Machinery Association, Beijing 100032
  • Accepted:2024-08-20 Online:2025-03-13 Published:2025-03-13

Abstract: The pressure signal is a crucial parameter in the electro-hydraulic ratio control of excavators. Currently, pressure sensors are used to acquire pressure signals. However, these sensors are susceptible to failure when operating under harsh conditions, which can lead to control failure in excavators. Therefore, a pressure soft measurement model based on long-short term memory (LSTM) network is proposed. Firstly, the hydraulic system principle of the SY375IDS excavator is analyzed. Then, the input of the model is determined using mutual information(MI). To address the challenge of selecting appropriate hyperparameters for the LSTM network, the Bayesian optimization(BO) algorithm is employed for tuning. Finally, the effectiveness of the model is verified by using the measured pressure data of the excavator during the 90° digging and dumping operation. The experimental results demonstrate that the BO-LSTM-based pressure soft measurement model exhibits higher accuracy and stability when compared to other models. In order to address the issue of simultaneous failure of multiple sensors, we conducted further research and developed a multi-output traditional prediction(MOTP) model and a multi-output cyclic prediction(MOCP) model based on BO-LSTM. Experimental comparison revealed that the MOCP model exhibited better performance.

Key words: pressure sensors, failure, long-short term memory(LSTM), mutual information, Bayesian optimization

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