• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2026, Vol. 62 ›› Issue (12): 60-76.doi: 10.3901/JME.260321

• 特邀专栏:数字孪生赋能的高端装备智能运维 • 上一篇    

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多段速机电耦合执行系统的行为孪生建模与短时瞬态预测研究

赵子夜1, 陈晓慧1, 丁晓喜1,2, 余文念1,2, 彭一真1,2, 罗杰1   

  1. 1. 重庆大学机械与运载工程学院 重庆 400030;
    2. 重庆大学高端装备机械传动全国重点实验室 重庆 400030
  • 收稿日期:2025-08-12 修回日期:2025-10-30 发布日期:2026-08-03
  • 作者简介:赵子夜,女,1997年出生,博士研究生。主要研究方向为数字孪生、高端装备智能运维。E-mail:zhaoziye_zzy@163.com
    陈晓慧(通信作者),女,1969年出生,博士,教授,博士研究生导师。主要研究方向为数字孪生、高端装备智能运维、质量与可靠性工程、工业工程与物流工程。E-mail:chenxiaohui@cqu.edu.cn
  • 基金资助:
    国家重点研发计划(2022YFB3303600)和重庆市自然科学基金(CSTB2023NSCQ-LZX0167)资助项目。

Behavioral Twin Modeling and Short-Term Transient Prediction for Multi-Speed Electromechanically Coupled Actuation Systems

ZHAO Ziye1, CHEN Xiaohui1, DING Xiaoxi1,2, YU Wennian1,2, PENG Yizhen1,2, LUO Jie1   

  1. 1. College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400030;
    2. State Key Laboratory of Mechanical Transmission for Advanced Equipment, Chongqing University, Chongqing 400030
  • Received:2025-08-12 Revised:2025-10-30 Published:2026-08-03

摘要: 地铁门执行系统作为典型的多段速机电耦合执行系统,在运营过程中状态切换频繁,非线性与时变动态特性显著,且对环境扰动与乘客行为敏感,导致关键行为变量在短时间尺度下难以精准预测。为提升系统的短时瞬态行为预测与前瞻性调控能力,构建融合机理建模与数据驱动的数字孪生行为模型,实现对未来0~0.5 s内电机电流与门页位移等关键变量的预测。首先,建立以转矩平衡、传动效率与载荷响应为核心的机电耦合动力学模型,实现对系统运动行为的精准表征;其次,提出基于模式搜索算法的隐含状态辨识器与动作周期级的模型-参数更新机制,实现状态参数的等效反演估计;随后,融合时间卷积网络与Transformer Encoder,设计物理引导的深度学习预测模型(Physics-guided deep learning prediction model,PG-DLPM),提升模型的预测精度与可解释性;最后,构建基于门页运动行为的一致性评价指标,并利用监测信号驱动孪生模型生成高保真状态参数序列,与实测数据融合后作为PG-DLPM的输入,实现短时瞬态行为的高精度预测。基于某地铁线路的实测数据开展实验验证,结果表明所构建的孪生模型在行为上与实体系统具有高度的虚实一致性;相较主流时序预测模型,PG-DLPM的均方根误差和平均绝对误差均值分别降低37.45%和46.05%,标准差降低63.13%和79.01%,预测精度与鲁棒性均具有显著优势,为门执行系统的智能调控提供有力的决策依据。

关键词: 多段速机电耦合执行系统, 行为孪生, 短时瞬态行为预测, 物理引导深度学习, 隐含状态辨识

Abstract: The metro door actuation system is a typical multi-speed electromechanically coupled actuation system that frequently undergoes state transitions during operation. It exhibits pronounced nonlinearity and time-varying dynamics and is highly sensitive to environmental disturbances and passenger behavior,making accurate short-term prediction of key behavioral variables challenging. To enhance the prediction capability of short-term transient behaviors and the anticipatory control capability of the system,a behavior digital twin model is developed that integrates physics-based mechanism modeling with data-driven learning,enabling prediction of key behaviors—such as motor current and door displacement—within a 0-0.5 second horizon. First,an electromechanically coupled dynamic model is developed based on torque balance,transmission efficiency,and load response,providing a high-fidelity representation of the system’s motion behavior. Second,a hidden state identifier based on a pattern search algorithm,together with an action-cycle-level model-parameter updating mechanism,is proposed to achieve equivalent inverse estimation of the state parameters. Third,a physics-guided deep learning prediction model (PG-DLPM) is constructed by integrating a temporal convolutional network with a transformer encoder,improving both prediction accuracy and model interpretability. Finally,a door-motion-based consistency metric is developed,and the digital twin is driven by monitoring signals (e.g.,motor current and lead-screw rotation angle) to generate high-fidelity state-parameter trajectories,which are fused with measured data as inputs to PG-DLPM for high-accuracy short-term transient prediction. Experimental validation using field-measured data collected from a metro line shows that the proposed twin model exhibits high consistency with the physical system in dynamic behavior. Compared with state-of-the-art time-series forecasting models,the proposed PG-DLPM reduces the average root-mean-square error and mean absolute error by 37.45% and 46.05%,respectively,while their corresponding standard deviations decrease by 63.13% and 79.01%. These results demonstrate superior predictive accuracy and robustness,supporting intelligent control and decision-making for metro door actuation systems.

Key words: multi-speed electromechanically coupled actuation system, behavior digital twin, short-term transient behavior prediction, physics-guided deep learning, hidden state identification

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