齿轮高效精密磨削加工及表面完整性控制技术研究进展

doi:10.3901/JME.2024.07.350

机械工程学报 ›› 2024, Vol. 60 ›› Issue (7): 350-373.doi: 10.3901/JME.2024.07.350

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齿轮高效精密磨削加工及表面完整性控制技术研究进展

丁文锋¹, 赵俊帅¹, 张洪港², 赵彪¹, 司文元³, 宋强³, 黄庆飞³

1. 南京航空航天大学机电学院南京 210016;
2. 中国航发中传机械有限公司长沙 410200;
3. 苏州远东砂轮有限公司苏州 215004

收稿日期:2023-05-31 修回日期:2023-09-12 出版日期:2024-04-05 发布日期:2024-06-07
通讯作者: 赵彪，男，1991年出生，博士，副研究员，硕士研究生导师。主要从事难加工材料高效精密磨削技术与应用研究。E-mail：zhaobiao@nuaa.edu.cn
作者简介:丁文锋，男，1978年出生，博士，教授，博士研究生导师。主要从事航空航天难加工材料高效精密加工技术研究。E-mail：dingwf2000@vip.163.com；赵俊帅，男，1992年出生，博士研究生。主要从事超高强度齿轮超声振动辅助高效精密磨削加工技术研究。E-mail：jszhao@nuaa.edu.cn
基金资助:
航空发动机及燃气轮机基础科学中心(P2022-AB-IV-002-001，P2023-B-IV-003-001)、江苏省研究生科研创新计划(KYCX22_0339)、国家自然科学基金(52205475)和江苏省自然科学基金(BK20210295)资助项目。

Advances in High Efficiency Precision Grinding and Surface Integrity Control Technology for Gears

DING Wenfeng¹, ZHAO Junshuai¹, ZHANG Honggang², ZHAO Biao¹, SI Wenyuan³, SONG Qiang³, HUANG Qingfei³

1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016;
2. AECC Zhongchuan Transmission Machinery Co., Ltd., Changsha 410200;
3. Suzhou Far-East Abrasives Co. Ltd., Suzhou 215004

Received:2023-05-31 Revised:2023-09-12 Online:2024-04-05 Published:2024-06-07

摘要/Abstract

摘要： 随着航空等高端装备工业的发展，传动齿轮高效率、高精度、高可靠性的需求日益增加。磨削加工技术是齿轮精密成形加工的重要工序，对齿轮的表面质量和服役寿命有着重要影响。由于齿轮的齿面结构复杂，淬硬表面材料难加工，齿轮磨削过程中存在磨削力大、磨削温度高、磨削表面质量难以控制等问题，因此，国内外针对齿轮磨削加工技术开展了大量深入、系统研究并运用于实际生产中。在概述齿轮磨削加工研究发展现状的基础上，总结了国内外学者在齿轮高效加工、精密加工、磨削表面完整性创成机制等方面的主要研究成果。最后，对齿轮高效精密磨削加工技术的发展趋势进行了总结和展望，旨在为高性能齿轮制造提供理论和技术指导。

关键词: 高效精密磨削, 齿轮, 磨削力, 磨削温度, 表面完整性

Abstract: With the advancement of high-end equipment industries such as aviation, there is a growing demand for transmission gears that offer enhanced efficiency, precision, and reliability. Grinding technology plays a crucial role in the precise formation of gears, exerting a significant influence on their surface quality and service life. Due to the intricate structure of gear teeth and the challenging task of machining hardened surface materials, issues such as excessive grinding force, elevated grinding temperature, and inadequate control over surface quality arise during gear grinding. Consequently, extensive and systematic research has been conducted both domestically and internationally on gear grinding technology, which has subsequently found practical applications in production. Based on an overview of the current research and development status of gear grinding, this paper summarizes the key research achievements of both domestic and foreign scholars in efficient gear machining, precision machining, and the mechanism behind creating grinding surface integrity. Ultimately, it concludes by summarizing and forecasting the developmental trends in efficient and precise gear grinding technology, with the aim to provide theoretical and technical guidance for high-performance gear manufacturing.

Key words: high efficiency and precision grinding, gear, grinding force, grinding temperature, surface integrity

中图分类号:

TB559

丁文锋, 赵俊帅, 张洪港, 赵彪, 司文元, 宋强, 黄庆飞. 齿轮高效精密磨削加工及表面完整性控制技术研究进展[J]. 机械工程学报, 2024, 60(7): 350-373.

DING Wenfeng, ZHAO Junshuai, ZHANG Honggang, ZHAO Biao, SI Wenyuan, SONG Qiang, HUANG Qingfei. Advances in High Efficiency Precision Grinding and Surface Integrity Control Technology for Gears[J]. Journal of Mechanical Engineering, 2024, 60(7): 350-373.

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齿轮高效精密磨削加工及表面完整性控制技术研究进展

Advances in High Efficiency Precision Grinding and Surface Integrity Control Technology for Gears

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