超高强度钢热场-超声复合滚压表层微观组织强化机制

doi:10.3901/JME.2023.04.034

机械工程学报 ›› 2023, Vol. 59 ›› Issue (4): 34-42.doi: 10.3901/JME.2023.04.034

扫码分享

超高强度钢热场-超声复合滚压表层微观组织强化机制

栾晓圣¹, 梁志强², 赵文祥², 肖世宏^1,3, 周天丰², 王西彬², 李宏伟⁴, 刘心藜⁴, 刘珍妮⁴

1. 北京理工大学机械与车辆学院北京 100081;
2. 北京理工大学先进加工技术国防重点学科实验室北京 100081;
3. 中国航空制造技术研究院北京 100024;
4. 北京北方车辆集团有限公司北京 100072

收稿日期:2022-03-16 修回日期:2022-05-20 出版日期:2023-02-20 发布日期:2023-04-24
通讯作者: 梁志强(通信作者),男,1984年出生,博士,教授,博士研究生导师。主要研究方向为精密切削磨削、微细刀具设计与制造、抗疲劳制造技术。E-mail:liangzhiqiang@bit.edu.cn
作者简介:栾晓圣,男,1992年出生,博士研究生。主要研究方向为抗疲劳制造技术、材料动态力学行为。E-mail:1156781343@qq.com
基金资助:
国家重点研发计划(2019YFB1311100)、基础科研(JCKY2021208B046)和国家自然科学基金(51975053)资助项目。

Microstructure Strengthening Mechanism of Surface Layer of Ultra-high Strength Steel by Thermal Assisted Ultrasonic Rolling

LUAN Xiaosheng¹, LIANG Zhiqiang², ZHAO Wenxiang², XIAO Shihong^1,3, ZHOU Tianfeng², WANG Xibin², LI Hongwei⁴, LIU Xinli⁴, LIU Zhenni⁴

1. School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081;
2. Key Laboratory of Fundamental Science for Advanced Machining, Beijing Institute of Technology, Beijing 100081;
3. AVIC Manufacturing Technology Institute, Beijing 100024;
4. Beijing North Vehicle Group Corporation, Beijing 100072

Received:2022-03-16 Revised:2022-05-20 Online:2023-02-20 Published:2023-04-24

摘要/Abstract

摘要： 针对超高强度钢冷塑性变形能力弱、表面形变强化难度大的问题，提出热场-超声复合滚压强化方法。开展45CrNiMoVA钢表面热场-超声复合滚压试验，利用SEM、EBSD和TEM等检测手段，结合表面层残余应力分布结果，表征、分析表层微观组织的演变与强化机制。发现在声软化效应和热软化效应耦合作用下，热场-超声复合滚压后45CrNiMoVA钢表层材料的塑性变形程度加剧，塑性变形层深度增加，表层材料发生晶粒细化，形成沿深度方向晶粒尺寸呈梯度分布的微观组织结构，细晶强化和位错强化是主要的强化机制。证明了热场-超声复合滚压方法的有效性，对超高强度钢零件表面强化处理技术的发展具有重要意义。

关键词: 热场-超声复合滚压, 超高强度钢, 微观组织, 表面强化

Abstract: To deal with the problems of poor cold plastic deformation ability and difficult surface deformation strengthening of ultra-high strength steel, a thermal assisted ultrasonic rolling surface strengthening method is proposed. The surface thermal assisted ultrasonic rolling test of 45CrNiMoVA steel was carried out. The evolution and strengthening mechanism of surface microstructure were characterized and analyzed by SEM, EBSD, and TEM, combined with the residual stress distribution results of the surface layer. It is found that under the coupling effect of acoustic softening and thermal softening, the plastic deformation degree of 45CrNiMoVA steel surface material is intensified, the depth of plastic deformation layer is increased, the grain refinement of surface material occurs, and the microstructure with gradient distribution of grain size along the depth direction is formed. Fine-grain strengthening and dislocation strengthening are the main strengthening mechanisms. The effectiveness of the thermal assisted ultrasonic rolling method is proved, which is of great significance to the development of surface strengthening technology of ultra-high strength steel parts.

Key words: thermal assisted ultrasonic rolling, ultra-high strength steel, microstructure, surface strengthening

中图分类号:

TG306

栾晓圣, 梁志强, 赵文祥, 肖世宏, 周天丰, 王西彬, 李宏伟, 刘心藜, 刘珍妮. 超高强度钢热场-超声复合滚压表层微观组织强化机制[J]. 机械工程学报, 2023, 59(4): 34-42.

LUAN Xiaosheng, LIANG Zhiqiang, ZHAO Wenxiang, XIAO Shihong, ZHOU Tianfeng, WANG Xibin, LI Hongwei, LIU Xinli, LIU Zhenni. Microstructure Strengthening Mechanism of Surface Layer of Ultra-high Strength Steel by Thermal Assisted Ultrasonic Rolling[J]. Journal of Mechanical Engineering, 2023, 59(4): 34-42.

参考文献

[1] 周成,叶其斌,田勇,等. 超高强度结构钢的研究及发展[J]. 材料热处理学报,2021,42(1):14-23.
ZHOU Cheng,YE Qibin,TIAN Yong,et al. Research and application progress of ultra-high strength structural steel[J]. Transactions of Materials and Heat Treatment,2021,42(1):14-23.
[2] 王春健,高鹏,陈晓红,等. CF170超高强度不锈钢齿轮制造技术研究[J]. 新技术新工艺,2017(9):6-9.
WANG Chunjian,GAO Peng,CHEN Xiaohong,et al. Research on manufacturing techniques of ultra-high strength stainless steel gears[J]. New Technology & New Process,2017(9):6-9.
[3] Zhao W,Liu D,Zhang X,et al. Improving the fretting and corrosion fatigue performance of 300M ultra-high strength steel using the ultrasonic surface rolling process[J]. International Journal of Fatigue,2019,121:30-38.
[4] 谭晓明,张丹峰,战贵盼,等. 海洋环境与疲劳载荷联合作用下喷丸超高强度钢损伤机制[J]. 航空学报,2020,41(8):261-269.
TAN Xiaoming,ZHANG Danfeng,ZHAN Guipan,et al. Damage mechanism of shot peened ultra-high strength steel under combined action of marine environment and fatigue load[J]. Acta Aeronautica et Astronautica Sinica,2020,41(8):261-269.
[5] 李南,罗志强,刘龙,等. 扭力轴断裂原因分析[J]. 金属热处理,2019,44(S1):255-257.
LI Nan,LUO Zhiqiang,LIU Long,et al. Failure analysis of torsion axis[J]. Heat Treatment of Metals,2019,44(S1):255-257.
[6] He B,Hu B,Yen H,et al. High dislocation density-induced large ductility in deformed and partitioned steels[J]. Science,2017,357(6355):1029-1032.
[7] Fang T,Li W,Tao N,et al. Revealing extraordinary intrinsic tensile plasticity in gradient nano-grained copper[J]. Science,2011,331(6024):1587-1590.
[8] Gibbons S,Abrahams R,Vaughan M,et al. Microstructural refinement in an ultra-high strength martensitic steel via equal channel angular pressing[J]. Materials Science and Engineering:A,2018,725:57-64.
[9] 付磊,林莉,罗云蓉,等. 梯度纳米结构材料疲劳性能研究进展[J]. 材料导报,2021,35(3):3114-3121.
FU Lei,LIN Li,LUO Yunrong,et al. Progress in fatigue properties of gradient nanostructured materials[J]. Materials Reports,2021,35(3):3114-3121.
[10] HU Xin,XIE Lijing,GAO Feinong,et al. On the development of material constitutive model for 45CrNiMoVA ultra-high-strength steel[J]. Metals,2019,9(3):314-374.
[11] 梁志强,陈一帆,栾晓圣,等. 超高强度钢强力滚压残余应力仿真与试验研究[J]. 表面技术,2021,50(1):413-421. LIANG Zhiqiang,CHEN Yifan,LUAN Xiaosheng,et al. Simulation and experimental study on residual stress of ultra-high strength steel under powerful rolling[J]. Surface Technology,2021,50(1):413-421.
[12] Unal O,Varol R. Almen intensity effect on microstructure and mechanical properties of low carbon steel subjected to severe shot peening[J]. Applied Surface Science,2014,290:40-47.
[13] Wang H,Song G,Tang G. Enhanced surface properties of austenitic stainless steel by electropulsing-assisted ultrasonic surface rolling process[J]. Surface and Coatings Technology,2015,282:149-154.
[14] Wang H,Chen L,Liu D,et al. Study on electropulsing assisted turning process for AISI 304 stainless steel[J]. Materials Science and Technology,2015,31(13):1564-1571.
[15] Li G,Qu S,Xie M,et al. Effect of ultrasonic surface rolling at low temperatures on surface layer microstructure and properties of HIP Ti-6Al-4V alloy[J]. Surface and Coatings Technology,2017,316:75-84.
[16] Juijerm P,Altenberger I. Effect of high-temperature deep rolling on cyclic deformation behavior of solution-heat-treated Al-Mg-Si-Cu alloy[J]. Scripta Materialia,2007,56(4):285-288.
[17] 贺哲龙,雷丽萍,曾攀. 温滚压对H13钢疲劳寿命的影响研究[J]. 塑性工程学报,2017,24(1):74-78. HE Zhelong,LEI Liping,ZENG Pan. Effect of warm surface rolling on fatigue property of H13 steel[J]. Journal of Plasticity Engineering,2017,24(1):74-78.
[18] Wick A,Schulze V,Vöhringer O. Effects of warm peening on fatigue life and relaxation behaviour of residual stresses in AISI 4140 steel[J]. Materials Science and Engineering:A,2000,293(1):191-197.
[19] MENIG R,SCHULZE V,Vöhringer O. Optimized warm peening of the quenched and tempered steel AISI 4140[J]. Materials Science and Engineering:A,2002,335(1):198-206.
[20] SHENG J,HUANG S,ZHOU J Z,et al. Effects of warm laser peening on the elevated temperature tensile properties and fracture behavior of IN718 nickel-based superalloy[J]. Engineering Fracture Mechanics,2017,169:99-108.
[21] LI X,WEI D,ZHANG J Y,et al. Ultrasonic plasticity of metallic glass near room temperature[J]. Applied Materials Today,2020,21:100866.
[22] 曹秒艳,田少杰,胡晗,等. 超声振动条件下AZ31B镁合金本构关系[J]. 中国有色金属学报,2020,30(7):1584-1593. CAO Miaoyan,TIAN Shaojie,HU Han,et al. Constitutive relationship of AZ31B magnesium alloy under ultrasonic vibration[J]. Transactions of Nonferrous Metals Society of China,2020,30(7):1584-1593.
[23] 张硕,徐梓真,张冰,等. 高能电脉冲-超声滚压耦合技术对淬火态GCr15钢表面强化研究[J]. 材料导报,2017,31(2):82-86. ZHANG Shuo,XU Zizhen,ZHANG Bing,et al. Surface properties of quenched GCr15 steel enhanced by electropulsing ultrasonic surface rolling process[J]. Materials Reports,2017,31(2):82-86.
[24] ZHAO W,LIU D,ZHANG X,et al. The effect of electropulsing-assisted ultrasonic nanocrystal surface modification on the microstructure and properties of 300M steel[J]. Surface and Coatings Technology,2020,397:125994.
[25] LUAN X,ZHAO W,LIANG Z,et al. Experimental study on surface integrity of ultra-high-strength steel by ultrasonic hot rolling surface strengthening[J]. Surface and Coatings Technology,2020,392:125745.
[26] 栾晓圣,梁志强,赵文祥,等. 组织状态对45CrNiMoVA钢超声滚压表面完整性的影响[J]. 中国表面工程, 2021, 34(4):74-81.LUAN Xiaosheng,LIANG Zhiqiang,ZHAO Wenxiang, et al.Effect of microstructure on surface integrity of 45CrNiMoVA steel by ultrasonic surface rolling process[J].China Surface Engineering, 2021, 34(4):74-81.
[27] LIU J,SUSLOV S,REN Z,et al. Microstructure evolution in Ti64 subjected to laser-assisted ultrasonic nanocrystal surface modification[J]. International Journal of Machine Tools and Manufacture,2019,136:19-33.
[28] 李波,孙清,刘卓毅,等. 超声滚压对7075铝合金耐腐蚀性能的影响[J]. 中国表面工程, 2022, 35(1):144-154.LI Bo,SUN Qing,LIU Zhuoyi, et al.Influence of ultrasonic rolling on corrosion resistance of 7075 aluminum alloy[J].China Surface Engineering, 2022, 35(1):144-154.
[29] 李豪,吴凤和,赵夙,等. 超声波冲击技术对AA6061-T6空蚀行为的影响[J]. 中国表面工程, 2021, 34(3):83-89.LI Hao,WU Fenghe,ZHAO Su, et al.Effects of ultrasonic impact technology on cavitation erosion behavior of AA6061-T6[J]. China Surface Engineering, 2021, 34(3):83-89.
[30] 王婷,王东坡,刘刚,等. 40Cr超声表面滚压加工纳米化[J]. 机械工程学报,2009,45(5):177-183. WANG Ting,WANG Dongpo,LIU Gang,et al. 40Cr nano-crystallization by ultrasonic surface rolling extrusion processing[J]. Journal of Mechanical Engineering,2009,45(5):177-183.
[31] 朱有利,王燕礼,边飞龙,等. 金属材料超声表面强化技术的研究与应用进展[J]. 机械工程学报,2014,50(20):35-45. ZHU Youli,WANG Yanli,BIAN Feilong,et al. Progresses on research and application of metal ultrasonic surface enhancement technologies[J]. Journal of Mechanical Engineering,2014,50(20):35-45.
[32] LIU J,YE C,DONG Y. Recent development of thermally assisted surface hardening techniques:A review[J]. Advances in Industrial and Manufacturing Engineering,2021,2:100006.
[33] 陈福泰,张永信,吕晓春,等. 45CrNiMoVA钢动态断裂韧度的测定[J]. 兵器材料科学与工程,1990(1):38-42. CHEN Futai,ZHANG Yongxin,LÜ Xiaochun,et al. Determination of dynamic fracture toughness of 45CrNiMoVA steel[J]. Ordnance Material Science and Engineering,1990(1):38-42.
[34] LIU Y,ZHAO X,WANG D. Effective FE model to predict surface layer characteristics of ultrasonic surface rolling with experimental validation[J]. Materials Science and Technology,2014,30(6):627-636.
[35] 姚喆赫. 超声能场在金属微/介观成形中的作用理论及实验研究[D]. 杭州:浙江大学,2016. YAO Zhehe. Theories and experimental studies on effects of ultrasonic energy field in micro/meso metal forming[D]. Hangzhou:Zhejiang University,2016.
[36] LIAO Z,POLYAKOV M,DIAZ O G,et al. Grain refinement mechanism of nickel-based superalloy by severe plastic deformation-Mechanical machining case[J]. Acta Materialia,2019,180:2-14.
[37] WU X,JIANG P,CHEN L,et al. Extraordinary strain hardening by gradient structure[J]. Proceedings of the National Academy of Sciences,2014,111(20):7197-7201.
[38] DANG J,ZHANG H,AN Q,et al. Surface modification of ultrahigh strength 300M steel under supercritical carbon dioxide (scCO₂)-assisted grinding process[J]. Journal of Manufacturing Processes,2021,61:1-14.
[39] REN J,XU Y,ZHAO X,et al. Dynamic mechanical behaviors and failure thresholds of ultra-high strength low-alloy steel under strain rate 0.001/s to 106/s[J]. Materials Science and Engineering:A,2018,719:178-191.
[40] HALL E. The deformation and ageing of mild steel:III discussion of results[J]. Proceedings of the Physical Society. Section B,1951,64(9):747-753.
[41] GHOMI H,ODESHI A. The effects of microstructure,strain rates and geometry on dynamic impact response of a carbon-manganese steel[J]. Materials Science and Engineering:A,2012,532:308-315.
[42] MCQUEEN H,JONAS J. Recovery and recrystallization during high temperature deformation[M]//ARSENAULT R J. Treatise on Materials Science & Technology. Elsevier,1975:393-493.
[43] WEI H,LIU G,XIAO X,et al. Characterization of hot deformation behavior of a new microalloyed C-Mn-Al high-strength steel[J]. Materials Science and Engineering:A,2013,564:140-146.

超高强度钢热场-超声复合滚压表层微观组织强化机制

Microstructure Strengthening Mechanism of Surface Layer of Ultra-high Strength Steel by Thermal Assisted Ultrasonic Rolling

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	王湃, 白翌帆, 赵文祥, 张毅博, 刘志兵. 高温合金短电弧辅助铣削表面完整性演化研究[J]. 机械工程学报, 2024, 60(9): 434-444.
[2]	李坤, 吉辰, 白生文, 蒋斌, 潘复生. 高性能镁合金电弧增材制造技术研究现状与展望[J]. 机械工程学报, 2024, 60(7): 289-311.
[3]	陈伟, 赵杰, 朱利斌, 曹海波. 增材制造低活化钢研究现状及展望[J]. 机械工程学报, 2024, 60(7): 312-333.
[4]	郑洋, 赵梓昊, 刘伟, 余政哲, 牛伟, 雷贻文, 孙荣禄. 高性能镁合金增材制造技术研究进展[J]. 机械工程学报, 2024, 60(7): 385-400.
[5]	韩静, 张政, 宋元明, 孙启胜, 刘志远, 孙甲鹏, 曹超, 赵继云. 高性能梯度纳米钛板的超声表面深滚压制备及组织性能研究[J]. 机械工程学报, 2024, 60(6): 227-235.
[6]	崔桂涵, 杨春利. 基于高强高韧焊丝的脉冲GMAW焊缝金属强韧化机理研究[J]. 机械工程学报, 2024, 60(4): 326-334.
[7]	马艺星, 杨蔚涛, 关肖虎, 杨旗, 赵同新. TWIP钢/IF钢热轧复合板材的微观结构和界面结合性能[J]. 机械工程学报, 2024, 60(4): 345-356.
[8]	冒爱琴, 陈诗洁, 贾洋刚, 邵霞, 权峰, 张晖, 张义伟, 金莹, 金霞. Al含量对粉末冶金CoCrFeMnNi高熵合金组织结构与性能的影响[J]. 机械工程学报, 2024, 60(20): 134-143.
[9]	褚强, 杨夏炜, 李文亚, 范文龙, 邹阳帆, 郝思洁. 铝锂合金无针搅拌摩擦点焊接头组织演变与强化机制研究[J]. 机械工程学报, 2024, 60(2): 150-158.
[10]	高恺, 顾红历, 李坤. Cr、Si微量元素对钢/铝感应静压焊接接头组织及性能的影响[J]. 机械工程学报, 2024, 60(2): 178-187.
[11]	张家豪, 王磊磊, 张彦霄, 黎一帆, 王晓明, 占小红. 激光熔化沉积TiC/TC4功能梯度材料微观组织与拉伸性能研究[J]. 机械工程学报, 2024, 60(19): 356-366.
[12]	谢云飞, 葛世鹏, 郭震国, 褚强, 张勇, 李文亚. 多层铝箔回填式搅拌摩擦点焊接头显微组织特征[J]. 机械工程学报, 2024, 60(18): 128-137.
[13]	王瑞林, 杨新岐, 唐文珅, 罗庭. AA2024-T3铝合金搅拌摩擦沉积增材组织及性能[J]. 机械工程学报, 2024, 60(18): 146-153.
[14]	王高见, 刘丽, 康丹丹, 叶延洪, 邓德安. Ni含量对高速列车转向架耐候钢焊缝金属微观组织、力学性能及腐蚀行为的影响[J]. 机械工程学报, 2024, 60(18): 163-172.
[15]	闫玉升, 钟史放, 徐连勇, 赵雷, 韩永典. 焊接热输入对X65管道粗晶热影响区应力腐蚀开裂行为的影响[J]. 机械工程学报, 2024, 60(12): 220-227.