无损云检测技术研究及仪器系统开发

doi:10.3901/JME.2023.04.001

机械工程学报 ›› 2023, Vol. 59 ›› Issue (4): 1-9.doi: 10.3901/JME.2023.04.001

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无损云检测技术研究及仪器系统开发

沈功田¹, 金灿华^1,2, 张君娇¹, 胡斌¹, 刘渊¹, 王强²

1. 中国特种设备检测研究院北京 100029;
2. 中国计量大学质量安全与工程学院杭州 310018

收稿日期:2022-03-28 修回日期:2022-06-15 出版日期:2023-02-20 发布日期:2023-04-24
通讯作者: 张君娇(通信作者),女,1987年出生,硕士研究生,高级工程师。主要研究方向为特种设备无损检测与状态监测技术。E-mail:zhangjj1000@163.com
作者简介:沈功田,男,1963年出生,博士,研究员,博士研究生导师。主要研究方向为特种设备安全与无损检测新技术。E-mail:shengongtian@csei.org.cn;金灿华,男,1996年出生,硕士研究生。主要研究方向为游乐设备无损检测与健康管理。E-mail:17826834134@163.com
基金资助:
十三五国家重点研发计划智能机器人专项资助项目(2019YFB1310701)。

Research on Non-destructive Cloud Testing Technology and Development of Instrument and System

SHEN Gongtian¹, JIN Canhua^1,2, ZHANG Junjiao¹, HU Bin¹, LIU Yuan¹, WANG Qiang²

1. China Special Equipment Inspection and Research Institute, Beijing 100029;
2. College of Quality & Safely Engineering, China Jiliang University, Hangzhou 310018

Received:2022-03-28 Revised:2022-06-15 Online:2023-02-20 Published:2023-04-24

摘要/Abstract

摘要： 传统无损检测技术不能满足机械设备状态监测的需求，无损云检测技术是状态监测领域的未来发展趋势，也是设备健康管理基于大数据的必然需求。首先，归纳总结了无损检测和云检测的含义，基于此定义并分析了无损云检测的概念，明确无损云检测的四大优势；其次，阐明无损云检测的三个发展阶段，依据功能要求构建出数据流程和系统架构；最后，从仪器、系统两个层面分别进行设计开发和工程应用，通过对无损云检测仪器和系统架构的设计分析，研制声发射云检测仪器设备、搭建大型游乐设施健康监测和管理云平台。实现设备监测、故障诊断、结果可视化等动态管理功能，较好实现无损云检测的综合应用，从云检测角度提供大型游乐设施综合管理新的解决方案，为后续智能检测的研究提供参考并奠定基础。

关键词: 无损检测, 云检测, 大型游乐设施, 健康管理, 系统开发

Abstract: Traditional non-destructive testing technology can't meet the requirements of condition monitoring on mechanical equipment. Non-destructive cloud testing technology is the future development trend in the field of condition monitoring, and it is also an inevitable demand for equipment health management based on big data. First, the meaning of non-destructive testing and cloud testing is summarized. Based on this, the concept of non-destructive cloud testing is defined and analyzed. The four major advantages of non-destructive cloud testing are clarified. Secondly, the three development stages of non-destructive cloud testing are explained. The data flow and system architecture have been constructed according to functional requirements. Finally, the design, development and engineering application are carried out from the two levels of the instrument and the system respectively. Through the design and analysis of non-destructive cloud testing instrument and system architecture, an acoustic emission cloud testing instrument has been developed, and a large-scale amusement device health monitoring and management cloud platform has been built. The dynamic management functions such as monitoring, fault diagnosis, and result visualization of equipment are realized, and the comprehensive application of non-destructive cloud testing is better realized. A new solution for comprehensive management of large amusement devices is provided from the perspective of cloud testing, which provides a reference and lays a foundation for subsequent research on intelligent detection.

Key words: non-destructive testing, cloud testing, large-scale amusement devices, health management, system development

中图分类号:

TH878

沈功田, 金灿华, 张君娇, 胡斌, 刘渊, 王强. 无损云检测技术研究及仪器系统开发[J]. 机械工程学报, 2023, 59(4): 1-9.

SHEN Gongtian, JIN Canhua, ZHANG Junjiao, HU Bin, LIU Yuan, WANG Qiang. Research on Non-destructive Cloud Testing Technology and Development of Instrument and System[J]. Journal of Mechanical Engineering, 2023, 59(4): 1-9.

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无损云检测技术研究及仪器系统开发

Research on Non-destructive Cloud Testing Technology and Development of Instrument and System

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