• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2022, Vol. 58 ›› Issue (3): 95-120.doi: 10.3901/JME.2022.03.095

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State of Art of Gear Contact Fatigue Theories

LIU Huaiju, ZHANG Boyu, ZHU Caichao, WEI Peitang   

  1. State Key Laboratory of Mechanical Transmissions, Chongqing University, Chongqing 400044
  • Received:2021-02-22 Revised:2021-06-02 Online:2022-02-05 Published:2022-03-19

Abstract: The continuing improvement on the power density, loading capacity and fatigue life of gear transmissions used in industrial machineries such as in the aerospace, wind turbine and heavy-duty vehicle fields, inevitably places greater demands on the gear contact fatigue failure issues, which exist with various modes including micropitting, pitting and tooth flank fracture and become an important bottleneck limiting their performance. The state of the art of gear contact fatigue studies are reviewed, the fundamental gear contact fatigue modes and the existing fatigue theories including life prediction approaches are summarized. The roles of the continuous damage theory and the micro-structure mechanics on the gear contact fatigue study are introduced. Some improving treatments including superfinishing, coatings and shot peening are investigated. This review provides essential guidance for the further understanding of gear contact fatigue and the realization of gear anti-fatigue design and manufacturing.

Key words: gear contact fatigue, surface integrity, gear mesh interface, damage evolution, residual stress

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