Manufacturing Methods and Research Progress of High Voltage Micro-supercapacitors

doi:10.3901/JME.2021.22.305

Abstract

Abstract: At present, the research and design of temperature control for star sensor in domestic institutions are less, and they focus on the image processing and image algorithm optimization of star map. The thermal effect of temperature on the star sensor is analyzed in this manuscript by taking the target energy change, signal-to-noise ratio and centroid positioning error as indexes, so as to realize the reliable application of high-precision star sensor in complex space thermal environment. Furthermore, based on the structure and thermal distribution of star sensor, the thermal design and heat dissipation path optimization of star sensor are carried out, and the thermal control measures of TEC are proposed. The temperature distribution of star sensor is discussed in typical high temperature and low temperature conditions. The validity and rationality of the thermal design are simulated and analyzed by finite element simulation software. On the basis of the above analysis and design, a set of temperature control system is completed. By simulating the environmental conditions of the star sensor under high temperature conditions, the thermoelectric refrigeration method is used to cool the star sensor, so that the temperature of the star sensor detector maintains at 20℃±3℃. The relationship between thermal environment factors and image quality is clarified, and the correlation analysis between temperature and star recognition accuracy is completed, which provides a direction for future improvement of star sensor attitude determination accuracy.

Key words: high voltage micro-supercapacitors, electrode materials, capacitor structures, manufacturing methods, energy storage devices

CLC Number:

TH165

TANG Yong, BAI Shigen, WU Yaopeng, YUAN Wei, WAN Zhenping, XIE Yingxi. Manufacturing Methods and Research Progress of High Voltage Micro-supercapacitors[J]. Journal of Mechanical Engineering, 2021, 57(22): 305-324.

References

[1] NAOI K, SIMON P. New materials and new configurations for advanced electrochemical capacitors[J]. Journal of The Electrochemical Society(JES), 2008, 17(1):34-37.
[2] 汤勇, 刘辉龙, 陆龙生, 等. 激光加工平面型微超级电容器的研究进展与发展趋势[J]. 机械工程学报, 2019, 54(4):189-206. TANG Yong, LIU Huilong, LU Longsheng, et al. Research progress and perspective trend of laser-machined in-plane micro-supercapacitors[J]. Journal of Mechanical Engineering, 2019, 54(4):189-206.
[3] SIMON P, GOGOTSI Y, DUNN B. Where do batteries end and supercapacitors begin?[J]. Science, 2014, 343(6176):1210-1211.
[4] MATSUI H, TAKEDA Y, TOKITO S. Flexible and printed organic transistors:From materials to integrated circuits[J]. Organic Electronics, 2019, 75:105432.
[5] JI Y, GAO T, WANG Z L, et al. Configuration design of Bi Fe O₃ photovoltaic devices for self-powered electronic watch[J]. Nano Energy, 2019, 64:103909.
[6] KIM K, JUNG M, KIM B, et al. Low-voltage, high-sensitivity and high-reliability bimodal sensor array with fully inkjet-printed flexible conducting electrode for low power consumption electronic skin[J]. Nano Energy, 2017, 41:301-307.
[7] YANG Y, SONG Y, BO X, et al. A laser-engraved wearable sensor for sensitive detection of uric acid and tyrosine in sweat[J]. Nature Biotechnology, 2020, 38(2):217-224.
[8] LI G, MO X, LAW W C, et al. 3D printed graphene/nickel electrodes for high areal capacitance electrochemical storage[J]. Journal of Materials Chemistry A, 2019, 7(8):4055-4062.
[9] YADAV A, KHAIRE B R M. Overview of supercapacitor[J]. International Journal of Advanced Research in Computer Science and Software Engineering, 2013, 3(6):459-463.
[10] IRO Z S, SUBRAMANI C, DASH S S. A brief review on electrode materials for supercapacitor[J]. Int. J. Electrochem. Sci., 2016, 11(12):10628-10643.
[11] HALPER M S, ELLENBOGEN J C. Supercapacitors:Abrief overview[J]. The MITRE Corporation, Mc Lean, Virginia, USA, 2006:1-34.
[12] SALANNE M, ROTENBERG B, NAOI K, et al. Efficient storage mechanisms for building better supercapacitors[J]. Nature Energy, 2016, 1(6):1-10.
[13] CHOUDHARY N, LI C, MOORE J, et al. Asymmetric supercapacitor electrodes and devices[J]. Advanced Materials, 2017, 29(21):1605336.
[14] HUANG Y, LI H, WANG Z, et al. Nanostructured polypyrrole as a flexible electrode material of supercapacitor[J]. Nano Energy, 2016, 22:422-438.
[15] LARGEOT C, PORTET C, CHMIOLA J, et al. Relation between the ion size and pore size for an electric double-layer capacitor[J]. Journal of the American Chemical Society, 2008, 130(9):2730-2731.
[16] AUGUSTYN V, COME J, LOWE M A, et al. High-rate electrochemical energy storage through Li⁺intercalation pseudocapacitance[J]. Nature Materials, 2013, 12(6):518-522.
[17] MUZAFFAR A, AHAMED M B, DESHMUKH K, et al. A review on recent advances in hybrid supercapacitors:Design, fabrication and applications[J]. Renewable and Sustainable Energy Reviews, 2019, 101:123-145.
[18] WU S, SAN H K, HUI K N. Carbon nanotube@manganese oxide nanosheet core-shell structure encapsulated within reduced graphene oxide film for flexible all-solid-state asymmetric supercapacitors[J]. Carbon, 2018, 132:776-784.
[19] SHINDE P A, CHODANKAR N R, LEE S, et al. All-redox solid-state supercapacitor with cobalt manganese oxide@bimetallic hydroxides and vanadium nitride@nitrogen-doped carbon electrodes[J]. Chemical Engineering Journal, 2021, 405:127029.
[20] LI T, WANG X, LIU P, et al. Synthesis of graphene/polyaniline copolymer for solid-state supercapacitor[J]. Journal of Electroanalytical Chemistry, 2020, 860:113908.
[21] LO H J, HUANG M C, LAI Y H, et al. Towards bi-functional all-solid-state supercapacitor based on nickel hydroxide-reduced graphene oxide composite electrodes[J]. Materials Chemistry and Physics, 2021, 4(1):124306.
[22] CAMPÉON B D L, YOSHIKAWA Y, TERANISHI T, et al. Sophisticated r GO synthesis and pre-lithiation unlocking full-cell lithium-ion battery high-rate performances[J]. Electrochimica Acta, 2020, 363:137257.
[23] BÉGUIN, FRANOIS, PRESSER V, et al. Supercapacitors:Carbons and electrolytes for advanced supercapacitors[J]. Advanced Materials, 2014, 26(14):2283.
[24] YU F, YE Z, CHEN W, et al. Plane tree bark-derived mesopore-dominant hierarchical carbon for high-voltage supercapacitors[J]. Applied Surface Science, 2020, 507:145190.
[25] AL-RUBAYE S, RAJAGOPALAN R, DOU S X, et al. Facile synthesis of a reduced graphene oxide wrapped porous Ni Co₂O₄ composite with superior performance as an electrode material for supercapacitors[J]. Journal of Materials Chemistry A, 2017, 5(36):18989-18997.
[26] HSU D J, CHI Y W, HUANG K P, et al. Electrochemical activation of vertically grown graphene nanowalls synthesized by plasma-enhanced chemical vapor deposition for high-voltage supercapacitors[J]. Electrochimica Acta, 2019, 300:324-332.
[27] IZADI-NAJAFABADI A, YASUDA S, KOBASHI K, et al. Extracting the full potential of single-walled carbon nanotubes as durable supercapacitor electrodes operable at 4V with high power and energy density[J]. Advanced Materials, 2010, 22(35):235-241.
[28] NOMURA K, NISHIHARA H, KOBAYASHI N, et al. 4. 4 V supercapacitors based on super-stable mesoporous carbon sheet made of edge-free graphene walls[J]. Energy&Environmental Science, 2019, 12(5):1542-1549.
[29] ELKADY M F, KANER R B. Scalable fabrication of high-power graphene micro-supercapacitors for flexible and on-chip energy storage[J]. Nature Communications, 2013, 4(1):1475.
[30] SAYYED S G, MAHADIK M A, SHAIKH A V, et al. Nano-metal oxide based supercapacitor via electrochemical deposition[J]. ES Energy&Environment, 2019, 3(4):25-44.
[31] WANG X, WAN F, ZHANG L, et al. Large-area reduced graphene oxide composite films for flexible asymmetric sandwich and microsized supercapacitors[J]. Advanced Functional Materials, 2018, 28(18):1707247.
[32] PAN Z, ZHONG J, ZHANG Q, et al. Ultrafast all-solid-state coaxial asymmetric fiber supercapacitors with a high volumetric energy density[J]. Advanced Energy Materials, 2018, 8(14):1702946.
[33] ŚLIWAK A, GRYGLEWICZ G. High-voltage asymmetric supercapacitors based on carbon and manganese oxide/oxidized carbon nanofiber composite electrodes[J]. Energy Technology, 2014, 2(9-10):819-824.
[34] DENG M J, YEH L H, LIN Y H, et al. 3D network V₂O₅electrodes in a gel electrolyte for high-voltage wearable symmetric pseudocapacitors[J]. ACS Applied Materials&Interfaces, 2019, 11(33):29838-29848.
[35] KINLEN P J, MBUGUA J, KIM Y G, et al. Supercapacitors using n and p-type conductive polymers exhibiting metallic conductivity[J]. ECS Transactions, 2010, 25(35):157.
[36] NA R, LU N, LI L, et al. A robust conductive polymer network as a multi-functional binder and conductive additive for supercapacitors[J]. Chem Electro Chem, 2020, 7(14):3056-3064.
[37] BI W, HUANG J, WANG M, et al. V₂O₅-conductive polymer nanocables with built-in local electric field derived from interfacial oxygen vacancies for high energy density supercapacitors[J]. Journal of Materials Chemistry A, 2019, 7(30):17966-17973.
[38] WANG X, YANG C, JIN J, et al. High-performance stretchable supercapacitors based on intrinsically stretchable acrylate rubber/MWCNTs@conductive polymer composite electrodes[J]. Journal of Materials Chemistry A, 2018, 6(10):4432-4442.
[39] KOU L, HUANG T, ZHENG B, et al. Coaxial wet-spun yarn supercapacitors for high-energy density and safe wearable electronics[J]. Nature Communications, 2014, 5(1):1-10.
[40] CAI S, HUANG T, CHEN H, et al. Wet-spinning of ternary synergistic coaxial fibers for high performance yarn supercapacitors[J]. Journal of Materials Chemistry A, 2017, 5(43):22489-22494.
[41] MO M, CHEN C, GAO H, et al. Wet-spinning assembly of cellulose nanofibers reinforced graphene/polypyrrole microfibers for high performance fiber-shaped supercapacitors[J]. Electrochimica Acta, 2018, 269:11-20.
[42] YUE L, WANG X, SUN T, et al. Ni-MOF coating Mo S₂structures by hydrothermal intercalation as high-performance electrodes for asymmetric supercapacitors[J]. Chemical Engineering Journal, 2019, 375:121959.
[43] YU D, GOH K, ZHANG Q, et al. Controlled functionalization of carbonaceous fibers for asymmetric solid-state micro-supercapacitors with high volumetric energy density[J]. Advanced Materials, 2014, 26(39):6790-6797.
[44] YU D, GOH K, WANG H, et al. Scalable synthesis of hierarchically structured carbon nanotube-graphene fibres for capacitive energy storage[J]. Nature Nanotechnology, 2014, 9(7):555-562.
[45] XU Z, ZHANG Z, YIN H, et al. Investigation on the role of different conductive polymers in supercapacitors based on a zinc sulfide/reduced graphene oxide/conductive polymer ternary composite electrode[J]. RSC Advances, 2020, 10(6):3122-3129.
[46] YANG D, BOCK C. Laser reduced graphene for supercapacitor applications[J]. Journal of Power Sources, 2017, 337:73-81.
[47] ELKADY M F, STRONG V, DUBIN S, et al. Laser scribing of high-performance and flexible graphene-based electrochemical capacitors[J]. Science, 2012, 335(6074):1326-1330.
[48] WAN Z, STREED E, LOBINO M, et al. Laser-reduced graphene:Synthesis, properties, and applications[J]. Advanced Materials and Technologies, 2018, 3(4):1-19.
[49] YILBAS B S, YILBAS Z, SAMI M, et al. Thermal processes taking place in the bone during CO₂ laser irradiation[J]. Optics and Laser Technology, 1996, 28(7):513-519.
[50] LI X, CUI Y, QI M, et al. A 1000-Volt planar micro-supercapacitor by direct-write laser engraving of polymers[C]//2017 IEEE 30th International Conference on Micro Electro Mechanical Systems(MEMS). IEEE, 2017:821-824.
[51] LI X, CAI W, TEH K S, et al. High-voltage flexible microsupercapacitors based on laser-induced graphene[J]. ACS Applied Materials&Interfaces, 2018, 10(31):26357-26364.
[52] BAI S, TANG Y, WU Y, et al. High voltage microsupercapacitors fabricated and assembled by laser carving[J]. ACS Applied Materials&Interfaces, 2020, 12(40):45541-45548.
[53] LI J, MISHUKOVA V, OSTLING M, et al. All-solid-state micro-supercapacitors based on inkjet printed graphene electrodes[J]. Applied Physics Letters, 2016, 109(12):123901.
[54] SHAO Y, FU J H, CAO Z, et al. 3D crumpled ultra-thin1t Mo S₂ for inkjet printing of Mg-ion asymmetric micro-supercapacitors[J]. ACS Nano, 2020, 14:7308-7318.
[55] CHAE C, HAN J H, LEE S S, et al. A printable metallic current collector for all-printed high-voltage micro-supercapacitors:Instantaneous surface passivation by flash-light-sintering reaction[J]. Advanced Functional Materials, 2020:2000715.
[56] CHOI H W, ZHOU T, SINGH M, et al. Recent developments and directions in printed nanomaterials[J]. Nanoscale, 2015, 7(8):3338-3355.
[57] ONSES M S, SUTANTO E, FERREIRA P M, et al. Mechanisms, capabilities, and applications of high-resolution electrohydrodynamic jet printing[J]. Small, 2015, 11(34):4237-4266.
[58] AN B W, KIM K, KIM M, et al. Direct printing of reduced graphene oxide on planar or highly curved surfaces with high resolutions using electrohydrodynamics[J]. Small, 2015, 11(19):2263-2268.
[59] LEE K H, LEE S S, AHN D B, et al. Ultrahigh areal number density solid-state on-chip microsupercapacitors via electrohydrodynamic jet printing[J]. Science Advances, 2020, 6(10):1692.
[60] WEI M, ZHANG F, WANG W, et al. 3D direct writing fabrication of electrodes for electrochemical storage devices[J]. Journal of Power Sources, 2017, 354:134-147.
[61] SHEN K, DING J, YANG S. 3D printing quasi-solid-state asymmetric micro-supercapacitors with ultrahigh areal energy density[J]. Advanced Energy Materials, 2018, 8(20):1800408.
[62] ZHU C, LIU T, QIAN F, et al. Supercapacitors based on three-dimensional hierarchical graphene aerogels with periodic macropores[J]. Nano Letters, 2016, 16(6):3448-3456.
[63] LI X, LI H, FAN X, et al. 3D-printed stretchable micro-supercapacitor with remarkable areal performance[J]. Advanced Energy Materials, 2020, 10(14):1903794.
[64] ZHAO J, ZHANG Y, HUANG Y, et al. 3D printing fiber electrodes for an all-fiber integrated electronic device via hybridization of an asymmetric supercapacitor and a temperature sensor[J]. Advanced Science, 2018, 5(11):1801114.
[65] BELLANI S, PETRONI E, DEL R C A E, et al. Scalable production of graphene inks via wet-jet milling exfoliation for screen-printed micro-supercapacitors[J]. Advanced Functional Materials, 2019, 29(14):1807659.
[66] ZHAO W, WEI L, FU Q, et al. High-performance, flexible, solid-state micro-supercapacitors based on printed asymmetric interdigital electrodes and bio-hydrogel for on-chip electronics[J]. Journal of Power Sources, 2019, 422:73-83.
[67] HYUN W J, SECOR E B, HERSAM M C, et al. High-resolution patterning of graphene by screen printing with a silicon stencil for highly flexible printed electronics[J]. Advanced Materials, 2015, 27(1):109-115.
[68] LIU L, TIAN Q, YAO W, et al. All-printed ultraflexible and stretchable asymmetric in-plane solid-state supercapacitors(ASCs) for wearable electronics[J]. Journal of Power Sources, 2018, 397:59-67.
[69] WANG S, LIU N, YANG C, et al. Fully screen printed highly conductive electrodes on various flexible substrates for asymmetric supercapacitors[J]. RSCAdvances, 2015, 5(104):85799-85805.
[70] SHI X, PEI S, ZHOU F, et al. Ultrahigh-voltage integrated micro-supercapacitors with designable shapes and superior flexibility[J]. Energy&Environmental Science, 2019, 12(5):1534-1541.
[71] CHO S, KIM M, JANG J. Screen-printable and flexible Ru O₂ nanoparticle-decorated PEDOT:PSS/graphene nanocomposite with enhanced electrical and electrochemical performances for high-capacity supercapacitor[J]. ACS Applied Materials&Interfaces, 2015, 7(19):10213-10227.
[72] GAO Z, BUMGARDNER C, SONG N, et al. Cotton-textile-enabled flexible self-sustaining power packs via roll-to-roll fabrication[J]. Nature Communications, 2016, 7(1):1-12.
[73] WU W. Inorganic nanomaterials for printed electronics:Areview[J]. Nanoscale, 2017, 9(22):7342-7372.
[74] LEE H, HONG S, KWON J, et al. All-solid-state flexible supercapacitors by fast laser annealing of printed metal nanoparticle layers[J]. Journal of Materials Chemistry A, 2015, 3(16):8339-8345.
[75] KANG S, LIM K, PARK H, et al. Roll-to-roll laser-printed graphene-graphitic carbon electrodes for high-performance supercapacitors[J]. ACS Applied Materials&Interfaces, 2018, 10(1):1033-1038.
[76] LI H, GUO H, TONG S, et al. High-performance supercapacitor carbon electrode fabricated by large-scale roll-to-roll micro-gravure printing[J]. Journal of Physics D:Applied Physics, 2019, 52(11):115501.
[77] KUMAR N, GINTING R T, OVHAL M, et al. All-solid-state flexible supercapacitor based on spray-printed polyester/pedot:PSS electrodes[J]. Molecular Crystals and Liquid Crystals, 2018, 660(1):135-142.
[78] ZHENG S, TANG X, WU Z S, et al. Arbitrary-shaped graphene-based planar sandwich supercapacitors on one substrate with enhanced flexibility and integration[J]. ACS Nano, 2017, 11(2):2171-2179.
[79] XIAO H, WU Z S, CHEN L, et al. One-step device fabrication of phosphorene and graphene interdigital micro-supercapacitors with high energy density[J]. ACSNano, 2017, 11(7):7284-7292.
[80] WANG X, LU Q, CHEN C, et al. A consecutive spray printing strategy to construct and integrate diverse supercapacitors on various substrates[J]. ACS Applied Materials&Interfaces, 2017, 9(34):28612-28619.
[81] KAMBOJ N, PURKAIT T, DAS M, et al. Ultralong cycle life and outstanding capacitive performance of a 10. 8 Vmetal free micro-supercapacitor with highly conducting and robust laser-irradiated graphene for an integrated storage device[J]. Energy&Environmental Science, 2019, 12(8):2507-2517.
[82] LIN Y, GAO Y, FAN Z. Printable fabrication of nanocoral-structured electrodes for high-performance flexible and planar supercapacitor with artistic design[J]. Advanced Materials, 2017, 29(43):1701736.
[83] HUANG H, HE J, WANG Z, et al. Scalable, and low-cost treating-cutting-coating manufacture platform for MXene-based on-chip micro-supercapacitors[J]. Nano Energy, 2020, 69:104431.
[84] LI W, LUO T, YANG C, et al. Laser assisted self-assembly synthesis of porous hollow Mo O₃-x-doped Mo S₂ nanospheres sandwiched by graphene for flexible high-areal supercapacitors[J]. Electrochimica Acta, 2020, 332:135499.
[85] KARAKAYA M, ZHU J, RAGHAVENDRA A J, et al. Roll-to-roll production of spray coated N-doped carbon nanotube electrodes for supercapacitors[J]. Applied Physics Letters, 2014, 105(26):263103.
[86] HUANG Z, HAO Y, LI Y, et al. Three-dimensional integrated stretchable electronics[J]. Nature Electronics, 2018, 1(8):473-480.
[87] XIONG Z, YUN X, QIU L, et al. A dynamic graphene oxide network enables spray printing of colloidal gels for high-performance micro-supercapacitors[J]. Advanced Materials, 2019, 31(16):1804434.
[88] GUO R, CHEN J, YANG B, et al. In-plane micro-supercapacitors for an integrated device on one piece of paper[J]. Advanced Functional Materials, 2017, 27(43):1702394.
[89] PARK S, LEE H, KIM Y J, et al. Fully laser-patterned stretchable microsupercapacitors integrated with soft electronic circuit components[J]. NPG Asia Materials, 2018, 10(10):959-969.
[90] TIAN Z, TONG X, SHENG G, et al. Printable magnesium ion quasi-solid-state asymmetric supercapacitors for flexible solar-charging integrated units[J]. Nature Communications, 2019, 10(1):1-11.
[91] JIANG Q, WU C, WANG Z, et al. MXene electrochemical microsupercapacitor integrated with triboelectric nanogenerator as a wearable self-charging power unit[J]. Nano Energy, 2018, 45:266-272.
[92] PAN S, REN J, FANG X, et al. Integration:An effective strategy to develop multifunctional energy storage devices[J]. Advanced Energy Materials, 2016, 6(4):1501867.
[93] BANASZ R, WAŁĘSA-CHORAB M. Polymeric complexes of transition metal ions as electrochromic materials:Synthesis and properties[J]. Coordination Chemistry Reviews, 2019, 389:1-18.
[94] CAI G, DARMAWAN P, CHENG X, et al. Inkjet printed large area multifunctional smart windows[J]. Advanced Energy Materials, 2017, 7(14):1602598.
[95] CHEN X, LIN H, DENG J, et al. Electrochromic fiber-shaped supercapacitors[J]. Advanced Materials, 2014, 26(48):8126-8132.
[96] LUO Y, TANG Y, et al. Editable supercapacitors with customizable stretchability based on mechanically strengthened ultralong Mn O₂ nanowire composite[J]. Advanced Materials, 2018, 30(2):1704531.
[97] HUANG Y, ZHONG M, HUANG Y, et al. Aself-healable and highly stretchable supercapacitor based on a dual crosslinked polyelectrolyte[J]. Nature Communications, 2015, 6(1):1-8.
[98] HARDY J G, PALMA M, WIND S J, et al. Responsive biomaterials:Advances in materials based on shape-memory polymers[J]. Advanced Materials, 2016, 28(27):5717-5724.
[99] LIU L, SHEN B, JIANG D, et al. Watchband-like supercapacitors with body temperature inducible shape memory ability[J]. Advanced Energy Materials, 2016, 6(16):1600763.
[100] RAMADOSS A, SARAVANAKUMAR B, LEE S W, et al. Piezoelectric-driven self-charging supercapacitor power cell[J]. ACS Nano, 2015, 9(4):4337-4345.