Framework and Dynamic Mechanism of Reliability Analysis of Manufacturing System

doi:10.3901/JME.2020.20.223

Abstract

Abstract: The research of manufacturing system reliability has a history of several decades, but the research scope defined by related research is fuzzy, lack of a unified analysis framework, and easy to be confused with the traditional equipment system reliability research. On the basis of literature research, the definition and connotation of manufacturing system are analyzed, and the differences and relations between the performance and reliability of manufacturing system are re explained. The concept of manufacturing system is redefined from the perspective of equipment process twinning, and it is pointed out that the description of manufacturing system neglecting the role of human in the system is incomplete, especially in the study of manufacturing system reliability. Based on the functional perspective, the failure mode of manufacturing system is redefined, the framework of manufacturing system reliability analysis is established, and the research method of the mechanism of manufacturing system reliability changing with time is discussed. It is pointed out that the big data method will be one of the important methods for reliability research of manufacturing system in the future.

Key words: literature review, manufacturing system, reliability model, framework, dynamic mechanism

CLC Number:

TG156

KONG Fansen. Framework and Dynamic Mechanism of Reliability Analysis of Manufacturing System[J]. Journal of Mechanical Engineering, 2020, 56(20): 223-236.

References

[1] 包伟伟.制造系统可靠性分析框架与评价模型研究[D].长春:吉林大学,2018. BAO Weiwei. Research on reliability analysis framework and evaluation model of manufacturing system[D]. Changchun:Jilin University,2018.
[2] CHIRKOV A L,MAKAROV N V,GAVRYUSHIN A I,et al. Enhancing the reliability of NC machines and FMMS by running them in at the manufacturers works[J]. Soviet Engineering Research,1989,9(3):114-115.
[3] VASILEVV S. Cost efficiency approach to the selection of NC-machine tool reliability standards[J]. Soviet Engin-eering Research,1985,5(9):49-50.
[4] VERSHININ B V,SHARIN Y S. Ways of increasing the reliability of NC equipment[J]. Soviet Engineering Research,1987,7(5):71.
[5] KELLER A Z,KAMATHA R R,PERERA U D. Reliability analysis of CNC machine tools[J]. Reliability Engineering,1982,3(6):449-473.
[6] GUPTA A,LAWSIRIRAT C. Strategically optimum maintenance of monitoring-enabled multi-component system using continuous-time jump deterioration models[J]. Journal of Quality in Maintenance Engineering,2006,12(3):306-329.
[7] ARTSR H P M,SAXENAA,KNAPPG M. Estimation of distribution parameters of mixed failure mode data[J]. Journal of quality in maintenance engineering,1997,3(2):120-135.
[8] KUO W,PRASAD V R. An annotated overview of system-reliability optimization[J]. IEEE Transactions on reliability,2000,49(2):176-187.
[9] FREIHEIT T,HU S J. Impact of machining parameters on machine reliability and system productivity[J]. Journal of manufacturing science and engineering,2002,124(2):296-304.
[10] MCGOLDRICK P F,KULLUK H. Machine tool reliability a critical factor in manufacturing systems[J]. Reliability Engineering,1986,14(3):205-221.
[11] KHODABANDEHLOO K,SAYLES R S. Production reliability in flexible manufacturing systems[J]. Quality and Reliability Engineering International,1986,2(3):171-182.
[12] MIRIYALA K,VISWANADHAM N. Reliability analysis of flexible manufacturing systems[J]. International Journal of Flexible Manufacturing Systems,1989,2(2):145-162.
[13] YUANDIS P,STYBLINSKI M A,SMITH D R. Reliability modeling of flexible manufacturing systems[J]. Microelectronics and Reliability,1994,34(7):1203-1220.
[14] CHAKRABORTY S,ANKIAH B. Assessment of manufacturing system reliability:A case study[J]. Journal of the Operational Research Society,1989,40(1):55-63.
[15] WANG Y,YAM R C M,ZUO M J. A comprehensive reliability allocation method for design of CNC lathes[J]. Reliability Engineering& System Safety,2001,72(3):247-252.
[16] HAN B T,ZHANG C B,SUN C S. Reliability analysis of flexible manufacturing cells based on triangular fuzzy number[J]. Communications in Statistics,2006,35(10):1897-1907.
[17] SAVSAR M,ALDAIHANI M. Modeling of machine failures in a flexible manufacturing cell with two machines served by a robot[J]. Reliability Engineering& System Safety,2008,93(10):1551-1562.
[18] BRALL A,CARDNER L. Availability modeling for the application of manufacturing equipment[C]//Proceedings Annual Reliability Maintainability Symposium.[s. 1.]:Institute of Electrical and Electronics Engineers Inc,2002:411-416.
[19] GÖRKEMLI L,ULUSOY S K. Fuzzy Bayesian reliability and availability analysis of production systems[J]. Computers& Industrial Engineering,2010,59(4):690-696.
[20] LIN Y K,CHANG P C. Performance indicator for a stochastic-flow manufacturing network with reworking actions based on reliability[J]. Scientia Iranica,Transaction E:Industrial Engineering,2013,20(6E2):2201-2214.
[21] LIN Y K,HUANG C F,CHANG P C. System reliability evaluation of a touch panel manufacturing system with defect rate and reworking[J]. Reliability Engineering& System Safety,2013,181:51-60.
[22] LI J,MEERKOV S M. Customer demand satisfaction in production systems:A due-time performance approach[J]. IEEE Transactions on Robotics& Automation,2002,17(4):472-482.
[23] SAVSAR M. Modeling and simulation of a serial production line with constant[J]. Proceedings of World Academy of Science Engineering& Technolog,2011(53):1195.
[24] AN J,DAI W,ZHAO Y. Reliability modeling for manufacturing process[C]//Prognostics& System Health Management Conference,23-25 May,Beijing,IEEE,2012:1-4.
[25] GARG H,SHARMA S P. Multi-objective reliability redundancy allocation problem using particle swarm optimization[J]. Computers& Industrial Engineering,2013,64(1):247-255.
[26] WU C H,DOUGLAS G DOWN,MARK E LEWIS. Heuristics for allocation of reconfigurable resources in a serial line with reliability considerations[J]. IIE Transactions,2008,40(6):595-611.
[27] CONWAY R,MAXWELL W,MCCLAIN J O. The role of work-in-process inventory in serial production lines[J]. Operations Research,1988,36(2):229-241.
[28] HANDFIELD R B,PANNESI R T. An empirical study of delivery speed and reliability[J]. International Journal of Operations& Production Management,1992,12(2):58-72.
[29] EMREENGINARLAR,JINGSHAN LI,MEERKOV S. Buffer capacity for accommodating machine downtime in serial production lines[J]. International Journal of Production Research,2002,40(3):601-624.
[30] KOREN Y,HU S J,WEBER T W. Impact of manufacturing system configuration on performance[J]. CIRP Annals-Manufacturing Technology,1998,47(1):369-372.
[31] SHI J. Stream of variation modeling and analysis for multistage manufacturing processes[M],Boca Raton:CRC Press,2006.
[32] 沙基昌,武小悦,郭波. FMS可靠性研究工作回顾[J].国防科技参考,1995,16(2):1-5. SHA Jichang,WU Xiaoyue,GUO Bo. Review of FMS reliability research[J]. National Defense Science and Technology Reference,1995,16(2):1-5.
[33] 胡华平.柔性制造系统多任务可靠性建模与分析[D].长沙:国防科学技术大学,1995. HU Huaping. Multi task reliability modeling and analysis of FMS[D]. Changsha:National University of Defense Science and Technology,1995.
[34] 陈艳霞.柔性制造系统可靠性形式化建模与分析[J].电脑知识与技术,2012,8(1):109-111. CHEN Yanxia. Reliability formal modeling and analysis of the flexible manufacturing system[J]. Computer Knowledge and Technology,2012,08(1):109-111.
[35] 高振清,孙厚芳,吴琼.基于GO法的制造系统可靠性分析[J].机械科学与技术,2007,26(3):320-323. GAO Zhenqing,SUN Houfang,WU Qiong. Reliability analysis of the manufacturing system based on GO methodology[J]. Mechanical Science and Technology,2007,26(3):320-323.
[36] 周丰旭,李爱平,李益,等.基于状态熵的多态制造系统可靠性分析[J].计算机集成制造系统,2016,22(4):1070-1078. ZHOU fengxu,LI Aiping,LI Yi,et al. Reliability analysis of multi-state manufacturing system based on state entropy[J]. Computer Integrated Manufacturing System,2016,22(4):1070-1078.
[37] 杨林.串行制造系统可靠性研究与产能评估[D].成都:西南交通大学,2016. YANG Lin. The reliability research and capacity Assess-ment of serial manufacturing system[D]. Chengdu:Southwest Jiaotong University,2016.
[38] 柳剑.制造系统运行可靠性分析与维修保障策略研究[D].重庆:重庆大学,2014. LIU Jian. Study on operational reliability analysis and main-tenance system[D]. Chongqing:Chongqing University,2014.
[39] 李娟.面向制造过程的质量与可靠性联合优化[D].重庆:重庆大学,2017. LI Juan. Research on Joint optimization of quality and reliability for manufacturing process[D]. Chongqing:Chongqing University,2017.
[40] 胡毓婷.变速箱壳体生产线的可靠性分析与评价[D].长春:吉林大学,2008. HU Yuting. Reliability analysis and evaluation of gearbox shell production line[D]. Changchun:Jilin University,2008.
[41] 丛中蔚.生产系统可靠性分配方法与案例研究[D].长春:吉林大学,2014. CONG Zhongwei. Method and case study research on production system reliability allocation[D]. Chang-chun:Jilin University,2014.
[42] ZHANG Ding,ZHANG Yingjie,YU Mingrang,et al. Reliability evaluation and component importance measure for manufacturing systems based on failure losses[J]. Journal of Intelligent Manufacturing,2017,28:1859-1869.
[43] 匡芬,戴伟,陈亮,等.基于质量损失的加工过程可靠性评估方法[J].计算机集成制造系统,2015,21(06):1571-1578. KUANG Fen,DAI Wei,CHEN Liang,et al. Assessment method and application for reliability manufacturing process based on quality loss[J]. Computer Integrated Manufacturing System,2015,21(06):1571-1578.
[44] 匡芬,戴伟,王健,等.基于质量特性演化的工艺可靠性评估[J].计算机集成制造系统,2015,21(8):2124-2131. KUANG Fen,DAI Wei,WANG Jiang,et al. Process reliability evaluation based on quality characteristics evolution[J]. Computer Integrated Manufacturing System,2015,21(8):2124-2131.
[45] 付桂翠,上官云,史兴宽,等.基于产品可靠性的工艺系统可靠性模型[J].北京航空航天大学学报,2009,35(1):9-12. FU Guicui,SHANGGUAN Yun,SHI Xingkuan,et al. Process system reliability model based on product reliability[J]. Journal of Beijing University of Aeronautics and Astro-nautics,2009,35(1):9-12.
[46] 徐锐,杜世昌,任斐,等.基于马尔科夫模型的关联多工序系统加工质量分析[J].上海交通大学学报,2015,49(5):669-674. XU Rui,DU Shichang,REN Fei,et al. Quality analysis of correlated multi-stage manufacturing systems based on markov model[J]. Journal of Shanghai Jiaotong University,2015,49(5):669-674.
[47] 宋婷婷,赵子任,杜世昌,等.基于马尔科夫模型的关联多工序装配系统装配质量分析[J].上海交通大学学报,2018,52(3):324-331. SONG Tingting,ZHAO Ziren,DU Shichang,et al. Quality analysis of multi-stage assembly systems based on Markov model[J]. Journal of Shanghai Jiaotong University,2018,52(3):324-331.
[48] 邓超,吴军,毛宽民,等.面向大型数控机床的工艺可靠性评估[J].计算机集成制造系统,2010,16(10):2250-2256. DENG Chao,WU Jun,MAO kuanmin,et al. Process reliability evaluation for large-sized NC machine tools[J]. Computer integrated manufacturing system,2010,16(10):2250-2256.
[49] 张根保,葛红玉,刘佳,等.可靠性驱动的装配过程建模及预测方法[J].计算机集成制造系统,2012,18(2):349-355. ZHANG Genbao,GE Hongyu,LIU Jia,et al. Assembly process modeling and prediction method of reliability driven[J]. Computer Integrated Manufacturing System,2012,18(2):349-355.
[50] CHEN Y,JIN J.Quality reliability chain modeling for system reliability analysis of complex manufacturing processes[J].IEEE Transactions on Reliability,2005,54(3):475-488.
[51] SUN J,Xi L,PAN E.Integration of product quality and tool degradation for reliability modelling and analysis of multi station manufacturing systems[J].International Journal of Computer Integrated Manufacturing,2009,22(3):267-279.
[52] 吴军,邓超,邵新宇,等.基于加工动力学模型的工艺可靠性仿真方法[J].系统工程理论与实践,2011,31(7):1403-1408. WU Jun,DENG Chao,SHAO Xinyu,et al. A dynamic model-based process reliability simulation method[J]. System Engineering-Theory and Practice,2011,31(7):1403-1408.
[53] 杜彦斌,李聪波,刘世豪.基于GO法的机床再制造工艺过程可靠性分析方法[J].机械工程学报,2017,53(11):203-210. DU Yanbin,LI Congbo,LIU Shihao. Reliability assess-ment method of remanufacturing process for machine tools based on GO method[J]. Journal of Mechanical Engineering,2017,53(11):203-210.
[54] JIANG Zhibin,HE Junming. Stochastic object-oriented petri nets (SPONS) and its application in modeling of manufacturing system reliability[J]. Chinese Journal of Mechanical Engineering,2003,16(3):272-276.
[55] MACIEJ CHLEBUS,SYLWIA WERBIŃSKA WOJCI-ECHOWSKA. Assessment methods of production processes reliability-state of the art[J]. Journal of KONBiN,2017,41:247-276.
[56] HIMMELBLAU D M. Fault detection and diagnosis in chemical and petrochemical process[M]. Amsterdam:Elsevier Press,1978.
[57] 孔繁森,白小刚,李丛双,等.考虑人误的人机干涉排队网络模型研究[J].机械工程学报,2019,55(14):215-224. KONG Fansen,BAI Xiaogang,LI Congshuang,et al. Research of queuing network modelling of human-machine interference by considering human error[J]. Journal of mechanical engineering,2019,55(14):215-224.
[58] KONG Fansen,ZHOU Yu,CHEN Taibo. Influence of man machine ratio on production line performance of one person multi machine series production line[C]//CIE49 Proceedings,October 18-21,Beihang University,2019:143.
[59] LI J,MEERKOV S M,ZHANG L. Production systems engineering:Main results and recommendations for management[J]. International Journal on Production Research,2013,51:7209-7234.
[60] LI J,MEERKOV S M. Production systems engineering,Berlin:Springer,2009.
[61] GERSHWIN S B. Assembly/disassembly systems:An efficient decomposition algorithm for tree-structured networks. IIE Transactions,1991,23(4):302-314.