• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2020, Vol. 56 ›› Issue (20): 38-46.doi: 10.3901/JME.2020.20.038

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FEM-DEM Coupling Analysis and Experimental Research on Soft Forming of Parabolic Shell

CAO Miaoyan1,2, HU Han1,2, TIAN Shaojie1,2, DU Bing1,3, ZHAO Changcai1,3   

  1. 1. College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004;
    2. Hebei Light Structural Equipment Design and Manufacturing Technology Innovation Center, Qinhuangdao 066004;
    3. Key Laboratory of Advanced Forging & Stamping Technology and Science, Yanshan University, Qinhuangdao 066004
  • Received:2019-09-25 Revised:2020-05-04 Online:2020-10-20 Published:2020-12-18

Abstract: In order to solve the forming difficulties of the thin-wall parts with complex shapes and local characteristics, the solid granular medium forming (SGMF) technology is proposed. The thin-wall parts of parabolic shell are taken as an example to analyze the characteristics and the points of forming difficulties. Based on the ABAQUS software, the SGMF forming process of the parabolic shell is analyzed by using the finite element method (FEM) and discrete element method (DEM) coupling by self-programming, and the influence of different friction factors on SGMF are investigated. The results show that the FEM-DEM coupling analysis technology have deformation characteristics with the discrete of granular medium and continuum sheet respectively, which can simulate the sheet forming process of the SMGF more accurately, and the optimum technological parameters of the parabolic shell parts are identified. Finally, based on the numerical results, the solid granules medium forming experiments of parabolic shell parts are carried out, the qualified parts are successfully produced, and the experiment results are in good agreement with the simulation of FEM-DEM model.

Key words: thin-wall parts, solid granules medium forming, simulation, FEM-DEM

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