• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2020, Vol. 56 ›› Issue (8): 235-242.doi: 10.3901/JME.2020.08.235

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An Improved Convolutional Neural Network for Weld Defect Recognition

JIANG Hongquan1,2, HE Shuai1, GAO Jianmin1, WANG Rongxi1, GAO Zhiyong1, WANG Xiaoqiao3, XIA Fengshe3, CHENG Lei1   

  1. 1. State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710049;
    2. Laboratory for Manufacturing and Productivity, Massachusetts Institute of Technology, Cambridge, 02139 USA;
    3. Shaanxi Special Equipment Inspection and Testing Institute, Xi'an 710048
  • Received:2019-01-01 Revised:2019-10-01 Online:2020-04-20 Published:2020-05-28

Abstract: Aiming at the problems of poor adaptability of pooling model, low feature selection ability and over-fitting when traditional convolutional neural network (CNN) is applied to weld defect recognition, a new method of weld defect recognition based on improved pooling model and feature selection CNN (IPFCNN) is proposed. According to the characteristics of weld defect image, the average pooling model is improved by taking into account the pooling region and its feature distribution. In order to enhance the feature selection ability of the CNN, an enhanced feature selection method combining random forest and CNN is proposed. A case study of weld defect recognition in the manufacturing process of steam turbine is to illustrate the work. The results show that the proposed method IPFCNN has dynamic adaptability in dealing with pooling region with different feature distributions and improving the feature selection ability, and it has higher defect recognition rate than the traditional CNN method.

Key words: weld defect recognition, convolutional neural network, pooling strategy, feature enhancement selection, deep learning

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