Chatter Reliability of Turning Processing System Based onFourth Moment Method

doi:10.3901/JME.2016.20.193

Abstract

Abstract:

Regenerative chatter is the main reason of affecting the machining quality, accelerating the tool wear and tool breakage. In order to solve the problem of turning chatter prediction with uncertain parameters, the reliability modeling and solution problem of the turning process system with uncertain parameters is studied. The Single degree of freedom dynamical model of turning processing system is built, and stochastic stability lobes diagram (SLD) model of turning chatter vibration is proposed. Monte Carlo method is adopted to solving the reliability. The case study is given：a CJ0625 lathe is measured to obtain the frequency response function(FRF), and the FRF diagram and SLD of the lathe with uncertainty parameters is shown. For 16 pairs of data of cutting width and spindle speed, the reliability are calculated according to the stochastic SLD and compared with the result of traditional SLD.

Key words: chatter, fourth moment, Monte Carlo, reliability, turning processing

LIU Yu, LI Tianxiang, LIU Kuo, ZHANG Yimin. Chatter Reliability of Turning Processing System Based on
Fourth Moment Method[J]. Journal of Mechanical Engineering, 2016, 52(20): 193-200.

[1]	LIU Kuo, JIANG Yeming, HUANG Renjie, LI Mingyu, CHEN Hu, WANG Yongqing. Research on High-efficiency Adaptive Machining Technology of Machine Tools Considering Online Chatter Suppression [J]. Journal of Mechanical Engineering, 2024, 60(6): 104-113.
[2]	YU Shui, WU Xiao, GUO Peng, WANG Zhihua. Adaptive Approximation of the First-crossing PDF for Time-variant Reliability Analysis [J]. Journal of Mechanical Engineering, 2024, 60(5): 264-275.
[3]	LI Ying, ZHANG Jiafang, ZHANG Zhaoyong, WANG Xincheng, ZHANG Jin, KONG Xiangdong. Design of Minimum Diameter of Piston Neck in Swashplate Axial Piston Pump [J]. Journal of Mechanical Engineering, 2024, 60(4): 430-437.
[4]	QIAN Ping, LIU Xinyu, CHEN Wenhua, WANG Zhe, GUO Mingda. Storage Reliability Modeling of Polyurethane Seals for Electrical Connectors [J]. Journal of Mechanical Engineering, 2024, 60(20): 361-371.
[5]	WEI Xinpeng, YAO Zhongyang, BAO Wenli, ZHANG Zhe, JIANG Chao. Evidence-theory-based Reliability Analysis Method Using Active-learning Kriging Model [J]. Journal of Mechanical Engineering, 2024, 60(2): 356-368.
[6]	WANG Wenlin, ZHANG Zibo, LI Yingzi, WU Yongming, WANG Qixin, LIANG Ruoshuang. Testing and Data Analysis Platform for the Reliability Research of Hydraulic Cylinder [J]. Journal of Mechanical Engineering, 2024, 60(18): 385-393.
[7]	YANG Xufeng, CHENG Xin, LIU Zeqing. Reliability Analysis Method Combining Cross-entropy Adaptive Sampling and ALK Model [J]. Journal of Mechanical Engineering, 2024, 60(16): 73-82.
[8]	HU Junyu, HAN Xu, TAO Yourui, LI Shanhu, ZHANG Jianning. Reliability Analysis of Residual Vibration Suppression in Flexible Servo Systems under S-curve Trajectory with Bounded Uncertainty [J]. Journal of Mechanical Engineering, 2024, 60(16): 390-399.
[9]	LI Chao, ZHANG Jun, TIAN Hui, ZHAO Wanhua. Timely Chatter Detecting Method in Milling with Integrated Energy Ratio and Amplitude Standard Deviation of Vibration Signal [J]. Journal of Mechanical Engineering, 2024, 60(14): 11-23.
[10]	HU Weifei, LIAO Jiale, GUO Yunfei, YAN Jiquan, LI Guang, YUE Haifeng, TAN Jianrong. Time-dependent Reliability Analysis Based on Physics-Informed Neutral Network [J]. Journal of Mechanical Engineering, 2024, 60(13): 141-153.
[11]	ZHANG Xiancheng, GU Hanghang, LIU Yu, WANG Runzi, SONG Lukai, XIE Liyang, ZHAO Bingfeng, XIAHOU Tangfan, LI Yong, SUN Li, WEN Jianfeng, TU Shantung. Engineering Damage Theory-based Reliability Assessment and Management of High-temperature Equipment [J]. Journal of Mechanical Engineering, 2024, 60(13): 154-172.
[12]	HAO Peng, YANG Hao, CHEN Faxin, ZENG Yaoxiang, WANG Mingjie, WANG Bo. A Precise Design Method for Structural Safety Factor Considering Load and Strength Uncertainty [J]. Journal of Mechanical Engineering, 2024, 60(13): 182-192.
[13]	TAN Zhipu, QIN Guohua, LOU Weida, WU Zhuxi. High Precision Judgement Method for Milling Stability Based on Bernoulli Distribution and Hybrid Drive Model [J]. Journal of Mechanical Engineering, 2024, 60(11): 318-331.
[14]	SUN Zhaoyang, PENG Fangyu, TANG Xiaowei, YAN Rong, XIN Shihao, WU Jiawei. Robotic Milling Chatter Types Detection Based on Adaptive VariationalMode Decomposition and Difference of Power Spectral Entropy [J]. Journal of Mechanical Engineering, 2023, 59(9): 90-100.
[15]	WANG Xiaoyong, GAO Zhiying, XIN Yanli. Identification and Forecast of Cold Rolling Chatter Based on Recurrence Quantification Analysis [J]. Journal of Mechanical Engineering, 2023, 59(9): 137-145.

Chatter Reliability of Turning Processing System Based on
Fourth Moment Method

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments