Research on the Cutting Tool with Intelligent Transient Temperature Measuring System

doi:10.3901/JME.2017.21.174

Journal of Mechanical Engineering ›› 2017, Vol. 53 ›› Issue (21): 174-180.doi: 10.3901/JME.2017.21.174

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Research on the Cutting Tool with Intelligent Transient Temperature Measuring System

CUI Yunxian¹, ZHANG Bowen¹, DING Wanyu², YAN Changgang¹, LIU Yi¹

1. College of Mechanical Engineering, Dalian Jiaotong University, Dalian 116028;
2. College of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028

Received:2016-09-25 Revised:2017-05-22 Online:2017-11-05 Published:2017-11-05
Contact: 崔云先(通信作者),女,1963年出生,博士,教授,博士研究生导师。主要研究方向为传感器与测试技术、先进制造技术。E-mail:dlcyx007@126.com

Abstract

Abstract: For the technical problem that tool nose cutting area transient temperature can hardly be measured in real-time by traditional cutting temperature measurement method. In order to measure the transient temperature of cutting tip, the NiCr-NiSi film thermocouple is integrated on the cutting tool. By this way, an intelligent cutting tool is successfully developed, which can measure the transient temperature of cutting tip. The dense insulation SiO₂ film is deposited on the surface of cutting tool by pulsed DC magnetron sputtering technique. Then NiCr-NiSi film thermocouple is deposited on SiO₂ films. Finally, another SiO₂ film is deposited on the NiCr-NiSi film thermocouple. The static and dynamic calibrations of NiCr-NiSi film thermocouple are carried out in the self-developed automatic calibration system. Seebeck coefficient is 40.5 μV/K. The maximum linearity error and fast response time are less than 0.92% and 0.083 ms, respectively. The electronic measure unit embedded in the cutter bar can realize the function of real-time temperature acquisition, wireless transmission data, and/or data storage in the cutting process. Through the field experiment, the cutting tool with intelligent transient temperature measuring system can quickly and accurately detect the change of transient cutting temperature within 0.1 s, which provides new methods for transient cutting temperature measurement and the research and development of smart temperature measurement tool.

Key words: magnetron sputtering, smart cutting tool, thin-film thermocouple, transient cutting temperature

CLC Number:

TH161

CUI Yunxian, ZHANG Bowen, DING Wanyu, YAN Changgang, LIU Yi. Research on the Cutting Tool with Intelligent Transient Temperature Measuring System[J]. Journal of Mechanical Engineering, 2017, 53(21): 174-180.

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Research on the Cutting Tool with Intelligent Transient Temperature Measuring System

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