• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2024, Vol. 60 ›› Issue (16): 130-140.doi: 10.3901/JME.2024.16.130

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Design Method and Forming Effect Analysis of New Three-roller Pilger Heterosexual Surface Configuration

LI Shuai1,2, CHU Zhibing1, YANG Bowen1, XUE Chun1, TUO Leifeng1   

  1. 1. School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024;
    2. Nanjing High Speed & Accurate Gear Group Co., Ltd., Nanjing 211100
  • Received:2023-09-04 Revised:2024-02-22 Online:2024-08-20 Published:2024-10-21

Abstract: At present, the cold rolling mill market is mainly composed of two-roll conical roll type and three-roll circumferential with the round roll type mill. The two-roll tapered roll type cold rolling mill has the advantages of large pass deformation and high production, but low product accuracy. Three-roll circumferential roll type cold rolling mill has the characteristics of high rolling accuracy, but the pass deformation is small. So, a new three-roll pilger surface configuration design method is constructed by combining the traditional two-roll tapered roll design method with the three-roll circumferential homocircular roll section design method, which is used to solve the defects of low precision of traditional two-roller conical roll cold rolling mill products. By comparing the roundness, rolling force, three-way stress, residual stress, rebound and so on, it is concluded that the tube rolled by the new three-roll Pilger heterosexual surface configuration is better than the tube rolled by the two-roll tapered roll configuration.

Key words: Pilger rolling, cold roll forming, three-roll rolling, roll design

CLC Number: