• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2023, Vol. 59 ›› Issue (12): 225-235.doi: 10.3901/JME.2023.12.225

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Influence of Size and Content on the Wear Resistance of Induction Brazing Diamond Coating in Air

LONG Weimin1,2,3, LIU Dashuang4, WU Aiping1, ZHONG Sujuan2, WANG Decheng5   

  1. 1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084;
    2. Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001;
    3. China Innovation Academy of Intelligent Equipment (Ningbo) Co., Ltd., Ningbo 315700;
    4. School of Material Science and Engineering, Hefei University of Technology, Hefei 230009;
    5. China Academy of Machinery Science and Technology Group Co., Ltd., Beijing 100044
  • Received:2021-09-14 Revised:2023-04-01 Online:2023-06-20 Published:2023-08-15

Abstract: Diamond is the hardest material in nature. Because of its good wear resistance, it is widely used in cutting, grinding and other industries. Using brazing technology to prepare diamond tools has unique advantages. The diamond content and particle size in the brazing coating are the key factors affecting the wear resistance of brazing diamond. Therefore, the effects of diamond size and content on the interface structure and wear resistance of induction brazing coating in air were studied, and their wear resistance mechanism was discussed. The results show that Cr element forms a width of 2 μm enrichment zone at the interface between diamond particles and Ni based solder alloy. When the addition of diamond reaches 15%, the proportion of Cr7C3 carbide in nickel base brazing coating reaches the maximum. Under the test conditions, the wear resistance of brazing coating with the fraction of diamond particles (210-280 μm) is better than that with particles (841/707 μm). With the increase of diamond content, the wear resistance of diamond brazing coating becomes better. When the diamond content is 20%, the wear resistance of coating is the best. When the diamond content exceeds 20%, the wear resistance decreases. During the wear process, diamonds are forms of integrity, passivation, cracking, breaking and falling off.

Key words: diamond, brazing coating, induction heating, wear resistance

CLC Number: