Research on Ultrasonic Elliptical Vibration Micro-cutting Inconel718 Based on Minimum Quantity Lubrication

doi:10.3901/JME.2021.09.264

Abstract

Abstract: The performance of Inconel718 steel when ultrasonic elliptical vibration (UEV) micro-cutting with different cutting conditions is investigated. The purpose of this study is to investigate the influence of minimum quantity lubrication (MQL) and UEV cutting on machining performance compared with conventional turning (CT). And a new heat transfer mode is proposed for different nozzle angles. The cutting force and cutting temperature of Inconel718 micro-cutting are simulated by software, and the cutting temperature under different nozzle angles is compared through experiments. The effects of different nozzle angles on the machining performance are compared under UEV cutting condition. The cutting force, Mises stress, temperature, and the tool stress are explored. It is found that UEV cutting has lower cutting force, stress, and temperature compared with CT, UEV and MQL coupling turning(UEV+MQL) has better performance and the cutting temperature of ultrasonic elliptical vibration (UEV) micro-cutting Inconel718 is significantly reduced when the nozzle angle is 0°.

Key words: ultrasonic elliptical vibration(UEV), minimum quantity lubrication(MQL), micro cutting, nozzle angle

CLC Number:

TP273

WANG Dazhong, WU Shujing, LIN Jingpeng, GUO Guoqiang, WANG Peng. Research on Ultrasonic Elliptical Vibration Micro-cutting Inconel718 Based on Minimum Quantity Lubrication[J]. Journal of Mechanical Engineering, 2021, 57(9): 264-272.

References

[1] 李峰，李学崑，融亦鸣. 强化感应加热辅助磨削Inconel718的残余应力主动调控[J]. 机械工程学报，2018，54(3)：216-226. LI Feng，LI Xuekun，RONG Yiming. Active control of the residual stress in Inconel718 grinding assisted by the strengthen induction heating[J]. Journal of Mechanical Engineering，2018，54(3)：216-226.
[2] ZHANG J，ZHANG Q L，ZHUANG Y F，et al. Microstructures and cyclic hot corrosion behavior of laser deposited Inconel718 alloy under different heat treatment conditions[J]. Optics & Laser Technology，2021，135：106659.
[3] 孔德瑞. Inconel 718材料切削研究[J]. 金属加工(冷加工)，2020，71(1)：58-60. KONG Derui. Study on Inconel718 material cutting[J]. Metal Processing (Cold working)，2020，71(1)：58-60.
[4] 范依航，王涛，郝兆朋，等. 基于多尺度仿真的Inconel718切削过程研究[J]. 制造技术与机床，2017(9)：114-117. FAN Yihang，WANG Tao，HAO Zhaopeng，et al. Research of cutting process based on multiscale simulation in machining Inconel718[J]. Manufacturing Technology and Machine Tools，2017(9)：114-117.
[5] PEREIRA Q，CELAYA A，URBIKAÍN G，et al. CO₂ cryogenic milling of Inconel718：cutting forces and tool wear[J]. Journal of Materials Research and Technology，2020，9(4)：8459-8468.
[6] 王哲，沈雪红. 镍基高温合金Inconel718在不同冷却润滑条件下的切削仿真研究[J]. 工具技术，2019，53(10)：83-86. WANG Zhe，SHEN Xuehong. Cutting simulation of nickel- based superalloy Inconel718 under different cooling and lubrication conditions[J]，Tool Technology，2019，53(10)：83-86.
[7] 高泽，张德远，李哲，等. 高速超声椭圆振动铣削腹板表面质量研究[J]. 机械工程学报，2019，55(7)：249-256. GAO Ze，ZHANG Deyuan，LI Zhe，et al. Research on surface quality of titanium alloy webs via high-speed ultrasonic elliptical vibration milling[J]. Journal of Mechanical Engineering，2019，55(7)：249-256.
[8] 刘佳佳，姜兴刚，高泽，等. 高速旋转超声椭圆振动侧铣削振幅对钛合金表面完整性影响的研究[J]. 机械工程学报，2019，55(11)：215-223. LIU Jiajia，JIANG Xinggang，GAO Ze，et al. Investigation of the effect of vibration amplitude on the surface integrity in high-speed rotary ultrasonic elliptical machining for side milling of Ti-6Al-4V[J]. Journal of Mechanical Engineering，2019，55(11)：215-223.
[9] KHALIQ W，ZHANG C，JAMIL M，et al. Tool wear，surface quality，and residual stresses analysis of micro-machined additive manufactured Ti-6Al-4V under dry and MQL conditions[J]. Tribology International，2020，151：106408.
[10] YANG M，LI C H，ZHANG Y B，et al. Maximum undeformed equivalent chip thickness for ductile-brittle transition of zirconia ceramics under different lubrication conditions[J]. Int. J. Mach. Tools. Manuf.，2017，122(11)：55-65.
[11] YOU Changtang，ZHAO Guolong，CHU Xuyang，et al. Design，preparation and cutting performance of bionic cutting tools based on head microstructures of dung beetle[J]. Journal of Manufacturing Processes，2020，58：129-135.
[12] LIU C F，ZHU L D，NI C B. Chatter detection in milling process based on VMD and energy entropy[J]. Mechanical Systems and Signal Processing，2018，105：169-182.
[13] DING Y，ZHU L D. Investigation on chatter stability of thin-walled parts considering its flexibility based on finite element analysis[J]. International Journal of Advanced Manufacturing Technology，2018，94(9)：3173-3187.
[14] ZHU L D，LIU B G，CHEN H Y. Research on chatter stability in milling and parameter optimization based on process damping[J]. Journal of Vibration and Control，2018，24(12)：2642-2655.
[15] 段春争，车明帆，孙伟，等. 不同冷却润滑方式对切削SiCP/Al复合材料刀具磨损的影响[J]. 复合材料学报，2019，36(5)：1244-1253. DUAN Chunzheng，CHE Mingfan，SUN Wei，et al. Influence of different cooling and lubrication methods on tool wear in machining SiCp/Al composites[J]. Acta Materiae Compositae Sinica，2019，36(5)：1244-1253.
[16] AN Qinglong，CAI Chongyan，ZOU Fan，et al. Tool wear and machined surface characteristics in side milling Ti6Al4V under dry and supercritical CO₂ with MQL conditions[J]. Tribology International，2020，151： 106511.
[17] 励政伟，陈杰，安庆龙. 基于微量润滑的钛合金高速切削涂层刀具磨损机理[J]. 航空制造技术，2018，61(6) ：70-77. LI Zhengwei，CHEN Jie，AN Qinglong. Tool wear mechanism of titanium alloy high-speed cutting coating based on trace lubrication[J]. Aviation Manufacturing Technology，2018，61(6) ：70-77.
[18] 吕涛，黄水泉，胡晓冬，等. 静电微量润滑气雾特性及其切削加工性能研究[J]. 机械工程学报，2019，55(1)：129-138. LÜ Tao，HUANG Shuiquan，HU Xiaodong，et al. Study on aerosol characteristics of electrostatic minimum quantity lubrication and its turning performance[J]. Journal of Mechanical Engineering，2019，55(1)： 129-138.
[19] THIRD WAVE AAVANTEDGE，AavantEdge FEM 7.1 User’s Manual，Minneapolis，USA.
[20] NI Chenbing，ZHU Lida. Investigation on machining characteristics of TC4 alloy by simultaneous application of ultrasonic vibration assisted milling (UVAM) and economical-environmental MQL technology[J]. Journal of Materials Processing Technology，2020，278： 116518.
[21] MOON C，THUILLIER S，LEE J，et al. Mechanical properties of solution heat treated Al-Zn-Mg- Cu(7075)alloy under different cooling conditions：Analysis with full field measurement and finite element modeling[J]. Journal of Alloys and Compounds，2020，856：158180.
[22] CHEN H. Effect of flash evaporation and spray droplet characteristic on heat transfer enhancement of spray cooling[D]. Hefei：University of Science and Technology of China，2018.
[23] STROTOS G，GAVAISES M，THEODORAKAKOS A，et al. Numerical investigation of the cooling effectiveness of a droplet impinging on a heated surface[J]. International Journal of Heat and Mass Transfer，2008，51(19-20)：4728-4742.
[24] STROTOS G，ALEKSIS G，GAVAISES M，et al. Non-dimensionalities parameters for predicting the cooling effectiveness of droplets impinging on moderate temperature solid surfaces[J]. International Journal of Thermal Sciences，2011，50(5)：698-711.
[25] 林靖朋，王大中. 超声椭圆振动和微量润滑耦合切削Inconel718的性能研究[J]. 智能计算机与应用，2020，10(3)：186-188. LIN Jingpeng，WANG Dazhong. Study on the performance of coupling Inconel718 with ultrasonic elliptical vibration and micro－lubrication[J]. Intelligent Computer and Applications，2020，10(3)：186-188.
[26] NATH C，RAHMAN M. Effect of machining parameters in ultrasonic vibration cutting[J]. Machine Tools & Manufacture，2008，48(9)：965-974.
[27] LU D，WANG Q，WU Y，et al. Fundamental turning characteristics of Inconel718 by applying ultrasonic elliptical vibration on the base plane[J]. Materials and Manufacturing Processes，2015，30(8)：1010-1017.