• CN: 11-2187/TH
  • ISSN: 0577-6686

Journal of Mechanical Engineering ›› 2016, Vol. 52 ›› Issue (21): 198-205.doi: 10.3901/JME.2016.21.190

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Research of Grinding Wheel Modeling and Measuring Based on the Spherical Coordinate and Optical Density

DENG Zhaohui1,2, ZHAO Xiaoyu1,2, LIU Wei1,2, WAN Linlin1,2   

  1. 1. Hunan Province Key Laboratory of High Efficiency and Precision Machining of Difficult-to-cut Materials, Hunan University of Science Technology, Xiangtan 411201;
    2. College of Mechanical and Electrical Engineering, Hunan University of Science Technology, Xiangtan 411201
  • Online:2016-11-05 Published:2016-11-05

Abstract: According to the irregular shape, size and randomly distributed of diamond grinding abrasive grains, using a random space plane which generates by a random point to segmentation spherical solid based on spherical coordinate, the virtual polyhedron shaped of irregular grains and grinding model is established, which is more close to the actual shape of diamond abrasive grains. In addition, starting from the grinding blade dihedral angle which similar like the cutting tool, using research method with simulating the biology and digital image processing, then a new way of optical density, integral optical density, average integral optical density is presented, the morphology of diamond grinding wheel is evaluated moreover. And through the experimental, the relationship between the grinding blade dihedral angle and integral optical density value are studied. The researched results show that with the dihedral angle increase, the integral optical density increase too in the range from 0 to 200. Finally, combined with the grinding wheel surface area density, the average number of abrasive grain, the protrusion height and the integral optical density value, the effectiveness of the abrasive and grinding wheel model are verified.

Key words: average integral optical density, digital image processing, grinding blade dihedral angle, integral optical density, optical density, polyhedral abrasive grains