• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2015, Vol. 51 ›› Issue (20): 101-105.doi: 10.3901/JME.2015.20.101

• 材料科学与工程 • 上一篇    下一篇

循环热-机械双轴载荷下薄壁圆筒的热棘轮极限

郑小涛, 彭红宇, 喻九阳, 徐建民, 林, 纬   

  1. 武汉工程大学化工装备强化与本质安全湖北省重点实验室 武汉 430205
  • 出版日期:2015-10-15 发布日期:2015-10-15
  • 基金资助:
    国家自然科学基金(51305310)、湖北省教育厅科学研究计划(Q20131506)和武汉工程大学研究生创新教育基金(CX2014037)资助项目

Thermal Ratchet Limit of Thin-walled Cylinder under Cyclic Biaxial Thermo-mechanical Loadings

ZHENG Xiaotao, PENG Hongyu, YU Jiuyang, XU Jianmin, LIN Wei   

  1. Hubei Provincial Key Laboratory of Chemical Equipment Intensification and Intrinsic Safety, Wuhan Institute of Technology, Wuhan 430205
  • Online:2015-10-15 Published:2015-10-15

摘要: 热棘轮失效是薄壁圆筒的主要失效模式之一,现有ASME锅炉及压力容器规范和EN13445等设计标准主要考虑环向应力,而未考虑轴向应力条件,使得设计结果可能偏于不安全。针对循环热-机械双轴载荷下薄壁圆筒热棘轮设计理论的不足,采用非循环分析方法系统研究双轴应力状态下薄壁圆筒热棘轮极限的解析解,重点考虑轴向压缩应力对循环温度梯度和稳定内压组合载荷下薄壁圆筒热棘轮极限的影响,并提出相应的设计方法,并采用有限元法对理论结果进行验证。结果表明,循环热-机械载荷下轴向压缩应力会显著降低薄壁圆筒的热棘轮极限,且理论解与有限元分析结果吻合良好,这说明此方法可用于循环热-机械双轴载荷及类似工况下薄壁圆筒的热棘轮设计限,具有良好的工程价值。

关键词: 薄壁圆筒, 非循环方法, 棘轮极限, 双轴载荷

Abstract: Thermal ratchet is the typical failure mode for thin-walled cylinder. Only the hoop stress is used for ratchet limit design in the ASME boiler and pressure vessel code as well as EN 13445 design standards, while the axial stress is not considered. Hence, the design results may be unsafe under this case. In view of the shortage of ratchet limit design theory for thin-walled cylinder under cyclic biaxial thermo-mechanical loadings, the ratchet limit analytical solution of thin-walled cylinders subjected to biaxial thermo-mechanical loads has been derived according to the non-cyclic method. The effect of axial compressive stress on the thermal ratchet limit of thin-walled cylinder under cyclic temperature gradient and constant internal pressure is stressed, and the corresponding design method is proposed. The closed-form solutions are validated by simplified finite element method. Results revealed that the axial compressive stress significantly decreases the ratchet limit of thin-walled cylinders under biaxial loadings. Moreover, the proposed analytical solutions are in well agreement with those finite element method(FEM) results. This shows that the proposed design method has good engineering significance for evaluating the ratchet limit of thin-walled cylinders under cyclic biaxial thermo-mechanical loadings.

Key words: biaxial loadings, non-cyclic method, ratchet limit, thin-walled cylinder

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