• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2019, Vol. 55 ›› Issue (6): 46-53.doi: 10.3901/JME.2019.06.046

• 特邀专栏:焊接力学与结构设计 • 上一篇    下一篇

熔敷顺序和管壁厚度对异种钢管板接头焊接残余应力与变形的影响

郑乔1, 逯世杰1, 李索1, 林旭东2, 王义峰1, 邓德安1   

  1. 1. 重庆大学材料科学与工程学院 重庆 400044;
    2. 重庆科技发展战略研究院 重庆 401123
  • 收稿日期:2018-07-06 修回日期:2018-10-12 出版日期:2019-03-20 发布日期:2019-03-20
  • 通讯作者: 邓德安(通信作者),男,1968年出生,博士,教授,博士研究生导师。主要研究方向为焊接残余应力理论预测、焊接变形的数值模拟和焊接过程中热-冶金-力学耦合行为。E-mail:deandeng@cqu.edu.cn
  • 作者简介:郑乔,男,1993年出生。主要研究方向为高强钢焊接数值模拟等。E-mail:ZhengQiao_cq@outlook.com
  • 基金资助:
    国家自然科学基金(51275544)和重庆市研究生科研创新(CYB18003)资助项目。

Influence of Deposition Sequence and Thickness of Tube on Welding Residual Stress and Deformation in Dissimilar Steel Tube-block Welded Joint

ZHENG Qiao1, LU Shijie1, LI Suo1, LIN Xudong2, WANG Yifeng1, DENG Dean1   

  1. 1. College of Materials Science and Engineering, Chongqing University, Chongqing 400044;
    2. Chongqing Academy of S & T For Development, Chongqing 401123
  • Received:2018-07-06 Revised:2018-10-12 Online:2019-03-20 Published:2019-03-20

摘要: 异种钢焊接接头广泛应用于机械、化工、电力和交通等领域的装备制造中,由于异种钢接头的材料不同,焊接过程中产生的残余应力分布十分复杂,但关于异种钢焊接接头残余应力的研究还很不充分。以SYSWELD有限元软件为平台,开发用于模拟异种钢焊接接头残余应力与变形的热-弹-塑性有限元计算方法。基于此方法,以异种钢管-板焊接接头为对象,研究不同熔敷顺序和管壁厚度对接头焊接残余应力与变形的影响。在数值模拟过程中,针对不同类型的材料采用不同的本构模型来模拟材料的力学行为。采用接触式三维坐标测量仪测量焊接接头特征位置的变形量,验证有限元计算方法的有效性。研究结果表明,管板接头的残余应力分布受熔敷顺序的影响十分显著,变形分布形态也在一定程度上受到了熔敷顺序的影响。随着管壁厚度的增加,圆管径向变形量反而减小,周向残余应力的峰值有所增加,同时圆管与焊缝异材界面处的周向残余应力梯度也明显增大。开发的数值模拟方法将是预测异种钢焊接接头残余应力与变形的有力工具,模拟结果将为焊接结构的健全性评价供理论支撑。

关键词: 残余应力, 焊接变形, 数值模拟, 异种钢

Abstract: Dissimilar metal welded (DMW) joint is widely used in machinery, chemical industry, electricity and transportation. Due to different material properties of DMW joint, the residual stress distribution induced by welding is very complex. So far, the research on welding residual stress of DMW joints is still inadequate. Based on SYSWELD software, a thermal elastic plastic finite element method is developed to simulate residual stress and deformation for DMW joints. Based on the developed computational approach, the influence of deposition sequence and wall thickness of pipe on welding residual stress and deformation in a tube-plate joint is investigated. In the numerical simulations, different constitutive models are used to simulate the mechanical behavior of different types of steel. Meanwhile, the deformations of welding joint at characteristic positions are measured by using 3D contact coordinate measuring instrument, which verifies the validity of the computational approach. The results show that the residual stress distribution of the tube-plate joint is significantly affected by the deposition sequence, and the deformation distribution pattern is also affected by the deposition sequence to some extent. As the thickness of tube increases, the deformation in the radial direction decreases, and the peak value of the hoop residual stress increases. The numerical simulation method developed is a powerful tool for predicting residual stress and deformation of welding joints of different types of steel and the simulated results obtained by numerical simulation can provide theoretical support for the performance evaluation of welded structure.

Key words: dissimilar steel, numerical simulation, residual stress, welding deformation

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