滚动轴承内圈温度无线监测技术

doi:10.3901/JME.2018.22.008

机械工程学报 ›› 2018, Vol. 54 ›› Issue (22): 8-14.doi: 10.3901/JME.2018.22.008

滚动轴承内圈温度无线监测技术

王方哲, 朱永生, 闫柯, 刘煜炜, 洪军

西安交通大学现代设计及转子轴承系统教育部重点实验室西安 710049

收稿日期:2017-10-25 修回日期:2018-06-29 出版日期:2018-11-20 发布日期:2018-11-20
通讯作者: 朱永生(通信作者),男,1973年出生,博士,教授,博士研究生导师。主要研究方向为轴承服役状态建模及测试技术等。E-mail:yszhu@mail.xjtu.edu.cn
作者简介:闫柯,男,1984年出生,副教授。主要研究方向为轴系润滑与热特性分析等。E-mail:yanke@mail.xjtu.edu.cn;王方哲,男,1991年出生,硕士研究生。主要研究方向为轴承服役状态测试技术等。E-mail:wangfz91@126.com
基金资助:
国家自然科学基金资助项目（51675410）。

Wireless Monitoring Technology of Rolling Bearing Inner Ring Temperature

WANG Fangzhe, ZHU Yongsheng, YAN Ke, LIU Yuwei, HONG Jun

Key Laboratory for Modern Design and Rotor-Bearing System of Education Ministry, Xi'an Jiaotong University, Xi'an 710049

Received:2017-10-25 Revised:2018-06-29 Online:2018-11-20 Published:2018-11-20

摘要/Abstract

摘要： 温度是反映滚动轴承运行状态的重要指标之一，高速运行中轴承旋转套圈的温度远高于静止套圈温度，实现轴承旋转套圈（通常为内圈）的实时温升监测对保证运行安全尤为重要。基于电气和机械设计技术的协同，提出一种滚动轴承内圈温度无线监测方案，将测试系统嵌入轴承锁紧螺母中，利用锁紧螺母与轴承接触配合实现对轴承内圈温度采集。设计研究集成温度测试、无线数据传输及无线电能供给电路。重点实现电能无线供给以满足轴承旋转套圈温度持续监测的电能需求。最后通过对32008圆锥滚子轴承温度采集，验证该方案的可行性。该方法在保障轴承完整性的条件下能实现轴承旋转套圈温度的监测，为轴承状态监测和热特性试验研究提供了新的技术手段，解决了实际工况下轴承旋转套圈测温难题。

关键词: 滚动轴承, 内圈温度监测, 无线供电, 无线监测

Abstract: Temperature is one of the most important indicators to reflect the operating state of rolling bearings. The temperature of the rotating ring is much higher than the static ring in high speed operation. It is very important to realize the real-time temperature rise monitoring of the rotating bearing ring (usually inner ring) for ensuring the safety of the running. Based on the coordination of electrical and mechanical design technology, a wireless monitoring scheme for the temperature of inner ring of rolling bearing is proposed. The test system is embedded in the bearing lock nut, and the temperature of the bearing inner ring is collected by the contact of the locking nut and the bearing. The integrated temperature test, wireless data transmission and radio energy supply circuit are designed and studied in this paper. The wireless power supply is mainly realized to meet the continuous monitoring of the bearing rotary bearing's power demand. Finally, the feasibility of the scheme is verified by temperature acquisition experiment of 32008 tapered roller bearings. Under the condition of ensuring the integrity of bearing, the temperature monitoring of bearing rotating ring is realized. A new technical means for bearing state monitoring and thermal characteristic experiment research is provided, and the problem of temperature measurement of bearing rotating ring under the actual working condition is solved.

Key words: inner ring temperature monitoring, rolling bearing, wireless monitoring, wireless power supply

中图分类号:

TH39

王方哲, 朱永生, 闫柯, 刘煜炜, 洪军. 滚动轴承内圈温度无线监测技术[J]. 机械工程学报, 2018, 54(22): 8-14.

WANG Fangzhe, ZHU Yongsheng, YAN Ke, LIU Yuwei, HONG Jun. Wireless Monitoring Technology of Rolling Bearing Inner Ring Temperature[J]. Journal of Mechanical Engineering, 2018, 54(22): 8-14.

参考文献

[1] 米维,闫柯,吴文武,等. 考虑热-变形耦合的主轴-轴承系统瞬态热特性分析[J]. 西安交通大学学报,2015,49(8):52-57. MI Wei,YAN Ke,WU Wenwu,et al. Transient thermal property analysis for spindle-bearing system considering thermo-deformation coupling[J]. Journal of Xi'an Jiaotong University,2015,49(8):52-57.
[2] 李宝良,王慧颖,毕琳. 基于摩擦影响的圆柱滚子轴承温度场分析[J]. 润滑与密封,2016,41(3):5-9. LI Baoliang,WANG Huiying,BI Lin. Analysis of temperature field of cylindrical roller bearing based on friction effect[J]. Lubrication Engineering,2016,41(3):5-9.
[3] 宁练,周孑民. 滚动轴承内部温度状态监测技术[J]. 轴承,2007(2):25-27. NING Lian,ZHOU Jiemin. Research on condition monitoring technique for internal temperature of rolling bearings[J]. Bearing,2007(2):25-27.
[4] 陆子凤,潘玉龙,王学进,等. 目标到测试系统距离对红外测温精度的影响[J]. 红外技术,2008,30(5):271-274. LU Zifeng,PAN Yulong,WANG Xuejin,et al. Influence of object-system distance on accuracy of temperature measurement with ir system[J]. Infrared Technology,2008,30(5):271-274.
[5] 王小丽,王君,严志勇. 影响红外测温精度原因分析[J]. 中国电力教育,2010,2010(增刊1):271-272. WANG Xiaoli,WANG Jun,YAN Zhiyong. Analysis of the cause of influence on infrared temperature measurement precision[J]. China Electric Power Education,2010,2010(Suppl.1):271-272.
[6] 晏敏,彭楚武,颜永红,等. 红外测温原理及误差分析[J]. 湖南大学学报,2004,31(5):110-112. YAN Min,PENG Chuwu,YAN Yonghong,et al. Principle and error analys is of infra-red temperature measurement[J]. Journal of Hunan University,2004,31(5):110-112.
[7] 刘喆,王燕霜. 滚动轴承温度场研究的现状和展望[J]. 机械传动,2010,34(3):88-91. LIU Zhe,WANG Yanshuang. Current situation and expectation of research on temperature field for rolling bearing[J]. Journal of Mechanical Transmission,2010,34(3):88-91.
[8] KOVACS A,PEROULIS D,SADEGHI F. Early-warning wireless telemeter for harsh-environment bearings[J]. IEEE,2007:946-949.
[9] GUPTA L A,PEROULIS D. Wireless temperature sensor for condition monitoring of bearings operating through thick metal plates[J]. IEEE Sensors Journal,2013,13(6):2292-2298.
[10] SCOTT S,PEROULIS D. A capacitively-loaded MEMS slot element for wireless temperature sensing of up to 300℃[C]//Microwave Symposium Digest,2009. MTT '09. IEEE MTT-S International. 2009:1161-1164.
[11] SCOTT S,KOVACS A,GUPTA L,et a1. Wireless temperature microsensors integrated on bearings for health monitoring applications[C]//Micro Electro Mechanical Systems(MEMS),201l IEEE 24th International Conference on.IEEE,2011:660-663.
[12] 陈虹. 旋转轴承内圈温度的无线电遥测[J]. 轴承,1993(1):35-37. CHEN Hong. Radio telemetry of the temperature of the inner ring of rotating bearing[J]. Beaing,1993(1):35-37.
[13] 闫柯,高闯,朱永生,等. 基于碲化镉量子点的滚动轴承内圈测温原理与实现技术[J]. 机械工程学报,2017,53(4):134-140. YAN Ke,GAO Chuang,ZHU Yongsheng,et al. Research on the temperature measurement principle and realization technology of rolling bearing inner ring based on CdTe quantum dots[J]. Journal of Mechanical Engineering,2017,53(4):134-140.
[14] 邓亚锋.无线供电技术[M]. 北京:冶金工业出版社,2013. DENG Yafeng. Wireless power supply technology[M]. Beijing:Metallurgical Industry Press,2013.
[15] 武瑛. 新型无接触供电系统的研究[D]. 北京:中国科学院研究生院,2004 WU Ying. Study on new contactless power supply system[D]. Beijing:Graduate School of Chinese Academy of Sciences,2004.

滚动轴承内圈温度无线监测技术

Wireless Monitoring Technology of Rolling Bearing Inner Ring Temperature

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	崔玲丽, 王鑫, 王华庆, 胥永刚, 张建宇. 基于改进开关卡尔曼滤波的轴承故障特征提取方法[J]. 机械工程学报, 2019, 55(7): 44-51.
[2]	刘杨, 石拓, 辛喜成, 马亚新, 薛曾元, 明帅帅. 转子挤压油膜阻尼器减振效率的理论研究[J]. 机械工程学报, 2019, 55(3): 90-98.
[3]	雷亚国, 韩天宇, 王彪, 李乃鹏, 闫涛, 杨军. XJTU-SY滚动轴承加速寿命试验数据集解读[J]. 机械工程学报, 2019, 55(16): 1-6.
[4]	侯磊, 陈予恕. 非线性共振及其计算和应用[J]. 机械工程学报, 2019, 55(13): 1-12.
[5]	胡超凡, 王衍学. 基于张量分解的滚动轴承复合故障多通道信号降噪方法研究[J]. 机械工程学报, 2019, 55(12): 50-57.
[6]	陈祥龙, 冯辅周, 张兵志, 江鹏程. 基于平方包络谱相关峭度的最优共振解调诊断滚动轴承故障[J]. 机械工程学报, 2018, 54(21): 90-100.
[7]	杨蕊, 李宏坤, 贺长波, 王奉涛. 利用最优小波尺度循环谱的滚动轴承早期故障特征提取[J]. 机械工程学报, 2018, 54(17): 208-217.
[8]	康守强, 叶立强, 王玉静, 谢金宝,MIKULOVICH V I. 基于数学形态学和IFOA-SVR的滚动轴承可靠度预测方法[J]. 机械工程学报, 2017, 53(8): 201-208.
[9]	鄢小安, 贾民平. 基于改进奇异谱分解的形态学解调方法及其在滚动轴承故障诊断中的应用^*[J]. 机械工程学报, 2017, 53(7): 104-112.
[10]	闫柯, 高闯, 朱永生, 洪军. 基于碲化镉量子点的滚动轴承内圈测温原理与实现技术^*[J]. 机械工程学报, 2017, 53(4): 134-140.
[11]	李宏坤, 杨蕊, 任远杰, 何德鲁, 郭斌. 利用粒子滤波与谱峭度的滚动轴承故障诊断^*[J]. 机械工程学报, 2017, 53(3): 63-72.
[12]	孙鲜明, 刘欢, 赵新光, 周勃. 基于瞬时包络尺度谱熵的滚动轴承早期故障奇异点识别及特征提取^*[J]. 机械工程学报, 2017, 53(3): 73-80.
[13]	马萍, 张宏立, 范文慧. 基于局部与全局结构保持算法的滚动轴承故障诊断^*[J]. 机械工程学报, 2017, 53(2): 20-25.
[14]	刘志亮, 刘仕林, 李兴林, 康金龙, 彭兴. 滚动轴承安全域建模方法及其在高速列车异常检测中的应用[J]. 机械工程学报, 2017, 53(10): 116-124.
[15]	曹青松, 郭小兵, 熊国良, 向琴, 周生通. 高速列车滚动轴承支承松动系统动力学特性研究^*[J]. 机械工程学报, 2016, 52(21): 87-95.