不同热处理状态螺纹量规材料的磨削性能研究

doi:10.3901/JME.2018.19.232

机械工程学报 ›› 2018, Vol. 54 ›› Issue (19): 232-240.doi: 10.3901/JME.2018.19.232

不同热处理状态螺纹量规材料的磨削性能研究

郭国强¹, 成群林¹, 杨长祺¹, 元麟², 林立芳¹, 陈明³

1. 上海航天精密机械研究所上海 201600;
2. 宝山钢铁股份有限公司上海 200136;
3. 上海交通大学机械与动力工程学院上海 200240

收稿日期:2017-09-20 修回日期:2018-03-11 出版日期:2018-10-05 发布日期:2018-10-05
通讯作者: 郭国强(通信作者),男,1982年出生,博士。主要研究方向为高速切削理论与技术,精密加工理论与技术。E-mail:guoguo_0@163.com
作者简介:陈明,男,1966年出生,博士,教授,博士研究生导师。主要研究方向为难加工材料加工理论与技术,制造过程控制与制造系统工艺数据库。E-mail:mchen@sjtu.edu.cn
基金资助:
国家自然科学基金（51405290）和上海市青年科技启明星计划（16QB1400900）资助项目。

Investigation on the Grinding Ability of Thread Gauge Material under Different Heat Treatment

GUO Guoqiang¹, CHENG Qunlin¹, YANG Changqi¹, YUAN Lin², LIN Lifang¹, CHEN Ming³

1. Shanghai Spaceflight Precision Machinery Institute, Shanghai, 201600;
2. Baoshan Iron and Steel Co., Ltd. Shanghai, 200136;
3. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, 200240

Received:2017-09-20 Revised:2018-03-11 Online:2018-10-05 Published:2018-10-05

摘要/Abstract

摘要： 非API螺纹量规的成形磨削加工质量直接影响了油气井长期服役的安全性能，螺旋齿形结构，IT3~IT4级尺寸精度，其在极端服役环境下的抗疲劳性能与材料热处理状态和量规磨削加工质量密切相关。然而，螺纹量规材料磨削烧伤与磨削裂纹已成为制约量规高效成形磨削的瓶颈问题，严重降低了量规的耐磨损性能和使用寿命。为此，提出了基于量规的使役性能需求，来驱动量规材料的热处理和磨削参数优化，通过开展定量描述量规材料热处理与磨削加工性能之间的关系，来解决量规材料的磨削烧伤和磨削裂纹问题。结合热处理和平面磨削试验，结果显示优化的热处理工艺能够有效提升量规材料的磨削加工质量，同时也表明良好的热处理工艺和磨削加工参数相结合，是控制非API螺纹量规材料磨削性能的重要保障。

关键词: 成形磨削, 螺纹量规, 磨削裂纹, 磨削烧伤, 热处理工艺

Abstract: Safety production of oil-gas well is directly affected by the forming grinding quality of non-API thread gauge. Spiral tooth, up to IT3~IT4 level of dimensional accuracy, fatigue resistance performance (up to 20 000 cycle time) under severe service condition, all of these requirements have close relation with the heat treatment and grinding processes which used in the machining of thread gauge. However, in the final grinding of thread gauge, surface defects on tooth such as grinding burn on the flange, grinding crack are often happened. These defects would significantly reduce the abrasion resistance and service life of the gauge. In order to solve this situation, based on favorable usability and service properties of the gauge, this topic proposed a method to optimize the heat treatment of die steel which is the workpiece material and grinding parameters in parallel. Studies involve quantitative description of the relationship between heat treatment of die steel and its grinding performance, the grinding burn and crack could be solved by this technique. Heat treatment and surface grinding experiments are carried out on die steel, the results show that the optimized heat treatment improves the grinding quality of the material effectively. It also indicated the combination of optimized heat treatment and grinding parameters was the necessary condition in grinding of gauge material.

Key words: forming grinding, grinding burn, grinding crack, heat treatment, thread gauge

中图分类号:

TG580

郭国强, 成群林, 杨长祺, 元麟, 林立芳, 陈明. 不同热处理状态螺纹量规材料的磨削性能研究[J]. 机械工程学报, 2018, 54(19): 232-240.

GUO Guoqiang, CHENG Qunlin, YANG Changqi, YUAN Lin, LIN Lifang, CHEN Ming. Investigation on the Grinding Ability of Thread Gauge Material under Different Heat Treatment[J]. Journal of Mechanical Engineering, 2018, 54(19): 232-240.

参考文献

[1] 蔡晓闻,高连新. 我国油套管特殊螺纹接头的发展现状[J]. 焊管,2008,31(4):41-44. CAI Xiaowen,GAO Lianxin. Current development situation of the special thread connection for tubing/casing[J]. Welded Pipe and Tube,2008,31(4):41-44.
[2] 王琍,刘玉文. 宝钢BGC特殊螺纹套管接头开发[J]. 钢铁,2002,37(增刊):329-332. WANG Li,LIU Yuwen. Development of baosteel BGC brand premium thread connection casing[J]. Iron and Steel,2002,37(Suppl.):329-332.
[3] 陈再枝,蓝德年. 模具钢手册[M]. 北京:冶金工业出版社,2008. CHEN Zaizhi,LAN Denian. Manual of die steel[M]. Beijing:Metallurgical Industry Press,2008.
[4] MAHDI K,KAVEH M A,FARZAD K. Effect of cryogenic treatment on microstructure,mechanical and wear behaviors of AISI H13 hot work tool steel[J]. Cryogenics,2011,51(1):55-61.
[5] DAS D,DUTTA A K,RAY K K. Influence of varied cryotreatment on the wear behavior of AISI D2 steel[J]. Wear,2009,266(1):297-309.
[6] AMINI K,NATEGH S,SHAFYEI A. Influence of different cryotreatments on tribological behavior of 80CrMo125 cold work tool steel[J]. Materials and Design,2010,31(10):4666-4675.
[7] GILL S S,SINGH J,SINGH R,et al. Effect of cryogenic treatment on AISI M2 high speed steel metallurgical and mechanical characterization[J]. Journal of Materials Engineering and Performance,2012,21(7):1320-1326.
[8] MEHTEDI M E,RICCI P,DRUDI L,et al. Analysis of the effect of deep cryogenic treatment on the hardness and microstructure of X30 CrMoN 151 steel[J]. Materials and Design,2012,33(1):136-144.
[9] SENTHILKUMAR D,RAJENDRAN I,PELLIZZARI M,et al. Influence of shallow and deep cryogenic treatment on the residual state of stress of 4140 steel[J]. Journal of Materials Processing Technology,2011,211(3):396-401.
[10] OPPENKOWSKI A,WEBER S,THEISEN W. Evaluation of factors influencing deep cryogenic treatment that affect the properties of tool steels[J]. Journal of Materials Processing Technology,2010,210(14):1949-1955.
[11] DONG Dapeng,GUO Guoqiang,AN Qinglong,et al. Experimental investigation on grinding surface condition of 9Mn2V under different tempering processes[J]. International Journal of Abrasive Technology,2012,5(4):271-285
[12] 言兰,姜峰,融亦鸣. 基于数值仿真技术的单颗磨粒切削机理[J]. 机械工程学报,2012,8(11):172-182. YAN Lan,JIANG Feng,RONG Yiming. Grinding mechanism based on single grain cutting simulation[J]. Journal of Mechanical Engineering,2012,48(11):172-182.
[13] 田霖,傅玉灿,杨路,等. 基于速度效应的高温合金高速超高速磨削成屑过程及磨削力研究[J]. 机械工程学报,2013,49(9):169-177. TIAN Lin,FU Yucan,YANG Lu,et al. Investigation of the "speed effect" on critical thickness of chip Formation and grinding force in high speed and ultra-high speed grinding of superalloy[J]. Journal of Mechanical Engineering,2013,49(9):169-177
[14] GUO Guoqiang,LIU Zhiqiang,AN Qinglong,et al. Experimental investigation on conventional grinding of Ti-6Al-4V using SiC abrasive[J]. International Journal of Advanced Manufaturing Technology,2011,57(1-4):135-142.
[15] 徐九华,张志伟,傅玉灿. 镍基高温合金高效成型磨削的研究进展与展望[J]. 航空学报,2014,35(2):351-360. XU Jiuhua,ZHANG Zhiwei,FU Yucan. Review and prospect on high efficiency profile grinding of nickel-based alloy[J]. Acta Aeronautica et Astronautica Sinica,2014,35(2):351-360.
[16] 马尔金S. 磨削技术理论与应用[M]. 蔡光起,巩亚东,宋贵亮译,沈阳:东北大学出版社,2002 MALKIN S. Grinding technology theory and applications of machining with abrasives[M]. Translated by CAI Guangqi,GONG Yadong,SONG Guiliang. Shenyang:Northeastern University Press,2002.
[17] ROWE W B,BLACK S C,MILLS B,et al. Analysis of grinding temperatures by energy partitioning[J]. Proceedings of the Institution of Mechanical Engineers Part B:Journal of Engineering Manufacture,1996,210(62):579-588

不同热处理状态螺纹量规材料的磨削性能研究

Investigation on the Grinding Ability of Thread Gauge Material under Different Heat Treatment

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 9

编辑推荐

Metrics

本文评价

[1]	郭国强, 安庆龙, 林立芳, 杨长祺, 陈明. 成形磨削温度的理论与试验分析[J]. 机械工程学报, 2018, 54(3): 203-215.
[2]	黄新春, 张定华, 姚倡锋, 任敬心. 超高强度钢AerMet100磨削烧伤研究[J]. 机械工程学报, 2015, 51(9): 184-190.
[3]	刘丰林;宋晓;徐晓刚;陈就. 双导程ZN蜗杆修缘成形磨削研究[J]. , 2012, 48(13): 192-198.
[4]	李国龙;孙孟辉;李先广;刘飞. 螺旋面截形尖点矢量离散法及其在双圆弧滚刀过渡曲面最小化中的应用[J]. , 2011, 47(17): 187-192.
[5]	屈岳波;黄欣泉;曹彬;蔡志鹏;潘际銮. 残余奥氏体对2.25Cr-1Mo钢焊缝冲击性能的影响[J]. , 2011, 47(14): 44-48.
[6]	李国龙;李先广;刘飞;孙孟辉. 拓扑修形齿轮附加径向运动成形磨削中的砂轮廓形优化方法[J]. , 2011, 47(11): 155-162.
[7]	孙林;杨世元. 基于最小二乘支持矢量机的成形磨削表面粗糙度预测及磨削用量优化设计[J]. , 2009, 45(10): 254-260.
[8]	李凌丰;陈远朋;刘波. 大导程滚珠螺母磨削砂轮廓形精确设计和干涉消除[J]. , 2008, 44(1): 109-113.
[9]	徐鸿钧;浦学锋;胡协方;张幼桢. 缓进深磨时弧区的温度分布与工件烧伤机理[J]. , 1990, 26(6): 74-80.