关于轴类锻件拔长过程中组织均匀性控制的研究

doi:10.3901/JME.2018.10.110

机械工程学报 ›› 2018, Vol. 54 ›› Issue (10): 110-116.doi: 10.3901/JME.2018.10.110

关于轴类锻件拔长过程中组织均匀性控制的研究

陈飞, 刘建生, 马越

太原科技大学材料科学与工程学院太原 030024

收稿日期:2017-06-13 修回日期:2017-12-28 出版日期:2018-05-20 发布日期:2018-05-20
通讯作者: 刘建生(通信作者),男,1958年生,教授,博士研究生导师。主要研究方向为关键大型锻件制造理论与技术。E-mail:2052118200@qq.com
作者简介:陈飞,男,1990年出生。主要研究方向为关键大型锻件制造理论与技术。E-mail:547704374@qq.com
基金资助:
国家自然科学基金资助项目（51275330）。

Research on Controlling Organization Uniformity of Axial Forgings in the Process of Swaging

CHEN Fei, LIU Jiansheng, MA Yue

College of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024

Received:2017-06-13 Revised:2017-12-28 Online:2018-05-20 Published:2018-05-20

摘要/Abstract

摘要： 汽轮机低压转子的终锻成型通常使用上平下V砧进行拔长，锻件变形很不均匀且晶粒分布均匀性较差，为后续热处理增加了难度。通过拔长缩比试验结合DEFORM-3D数值模拟，以30Cr2Ni4MoV低压转子钢为研究对象，将控制轴类锻件组织不均匀性作为目标，对不同拔长工艺进行对比，探究变形量和变形温度对锻件微观组织均匀性的影响。数值模拟与物理模拟结果表明，变形量和温度对锻件内部晶粒度影响较大，通过增加变形量，提高锻造温度，能够较为有效地控制锻件组织均匀性；当锻造温度为1 250℃，锻比为1.2～1.3时，锻件组织均匀性最佳。研究结果可为汽轮机转子终锻成形工艺的制定提供参考。

关键词: 30Cr2Ni4MoV钢, 拔长, 轴, 组织均匀性

Abstract: The upper flat and lower V-shaped anvils swaging is usually used in final forging forming of a part of steam turbine that is named low pressure rotor, which results in uneven forgings deformation and distribution of grain and makes the following heat treatment more difficult. Taking microstructure uniformity controlling as the target, 30Cr2Ni4MoV low-pressure rotor steel is used. And with the method of combination of shrinkage ratio experiment and numerical simulation by DEFORM-3D, the effects of the deformation and temperature on microstructure uniformity of forgings are researched. The results of numerical simulation and physical simulation show that the degree of deformation and heating temperature have great influence on grain size of the forgings. By increasing the degree of deformation and forging temperature, microstructure uniformity of forgings can be controlled effectively. When the forging temperature is 1 250℃ and forging ratio is 1.2-1.3, the most even microstructure of the forgings is obtained. The results can provide reference for the establishment of final forging molding process of the steam turbine rotor.

Key words: 30Cr2Ni4MoV steel, axle, organization uniformity, swaging

中图分类号:

TG316

陈飞, 刘建生, 马越. 关于轴类锻件拔长过程中组织均匀性控制的研究[J]. 机械工程学报, 2018, 54(10): 110-116.

CHEN Fei, LIU Jiansheng, MA Yue. Research on Controlling Organization Uniformity of Axial Forgings in the Process of Swaging[J]. Journal of Mechanical Engineering, 2018, 54(10): 110-116.

参考文献

[1] 李骏,胡红磊,曹峰华,等. 大锻件内部脆性夹杂物边界原生微裂纹闭合应力条件[J]. 热加工工艺,2016(1):147-150. LI Jun,HU Honglei,CAO Fenghua,et al. Stress condition of original micro-cracks closure of internal brittle inclusion boundary for heavy forgings[J]. Hot Working Technology,2016(1):147-150.
[2] 丁燕青. 核电用大型饼类锻件锻造过程的数值模拟研究[D]. 南京:东南大学,2016. DING Yanqing. Research on the simulation of forging process for heavy disk forgings used in nuclear power plants[D]. Nanjing:Southeast University,2016.
[3] 朱怀沈,聂义宏,白亚冠,等. 700℃先进超超临界汽轮机转子用617合金锻造工艺研究[J]. 锻压技术,2016,41(9):7-12. ZHU Huaishen,NIE Yihong,BAI Yaguan,et al. Investigation on the hot forging process of alloy 617 A-USC steam turbine rotors at 700℃[J]. Forging and Stamping Technology,2016,41(9):7-12.
[4] GUO Shirui,SHANG Huichao,CUI Lujun,et al. Effects of laser cladding layers width on total indicated runout characteristics of steam turbine rotor surface[J]. Rare Metal Materials and Engineering,2017,46(3):612-616.
[5] 王建广. 特钢自由锻大件锻造变形工艺软件平台的研究[D]. 武汉:武汉轻工大学,2016. WANG Jianguang. The research of special steel free forging large forgings deformation process software platform[D].Wuhan:Wuhan Polytechnic University,2016.
[6] DU F S,WANG M T,LI X T. Research on deformation and macrostructure evolution during forging of large-scale parts[J]. Journal of materials Processing Technology,2007,s187-188(3):591-594.
[7] 赵勇桃,刘宗昌,王玉峰. 34CrNi3MoV钢的混晶及消除措施[J]. 金属热处理,2007,32(5):75-77. ZHAO Yongtao,LIU Zongchang,WANG Yufeng. Mixed grain and elimination measure of 34CrNi3MoV steel[J]. Heat Treatment of Metals,2007,32(5):75-77.
[8] 秦芳诚,李永堂. 铸辗成形大口径25Mn钢环件微织构及力学性能[J]. 机械工程学报,2016,52(8):112-118. QIN Fangcheng,LI Yongtang. Micro-texture and mechanical properties of 25Mn large-scale ring based on casting-rolling forming technology[J]. Journal of Mechanical Engineering,2016,52(8):112-118.
[9] 刘敏,马庆贤,刘功梅. 超大型空心钢锭翻转变形均匀性和压实效果研究[J]. 机械工程学报,2016,52(8):90-96. LIU Min,MA Qingxian,LIU Gongmei. Research on rotatory deformation uniformity and compaction effect of super-heavy hollow steel ingot[J]. Journal of Mechanical Engineering,2016,52(8):90-96.
[10] 于爽. 变形量对钢板混晶组织的影响分析[J]. 山东冶金,2015,37(4):42-44. YU Shuang. Analysis of the influence of deformation amount on the mixed grain structure of steel plate[J]. Shandong Metallurgy,2015,37(4):42-44.
[11] 陈伟,刘建生,党淑娥. 轴类大锻件拔长过程中变形与组织均匀性的控制[J]. 塑性工程学报,2015,22(5):13-17. CHEN Wei,LIU Jiansheng,DANG Shue. Experimental simulation study of uniformity control of deformation and microstructure in the stretching process of large axial forging[J]. Journal of Plasticity Engineering,2015,22(5):13-17.
[12] 潘品李,钟约先,马庆贤,等. 核电主管道锻件锻造成形均匀性模拟研究[J]. 机械工程学报,2013,49(10):97-102. PAN Pinli,ZHONG Yuexian,MA Qingxian,et al. Simulation on forming uniformity of nuclear main pipe forging[J]. Journal of Mechanical Engineering,2013,49(10):97-102.
[13] 马越,刘建生. 30Cr2Ni4MoV钢动态再结晶及微观组织演变研究[J]. 锻压技术,2016,41(3):129-133. MA Yue,LIU Jiansheng. Research on dynamic recrystallization behavior and microstructure evolution of steel 30Cr2Ni4MoV[J]. Forging and Stamping Technology,2016,41(3):129-133.
[14] 陈飞,刘建生,马越,等. 30Cr2Ni4MoV低压转子钢的静态再结晶行为[J]. 塑性工程学报,2016(6):151-156. CHEN Fei,LIU Jiansheng,MA Yue,et al. Static recrystallization behavior of 30Cr2Ni4MoV low-pressure rotor steel[J]. Journal of Plasticity Engineering,2016(6):151-156.

[1]	舒林森, 王家胜, 白海清, 何雅娟, 王波. 磨损轴面激光熔覆过程的数值模拟及试验[J]. 机械工程学报, 2019, 55(9): 217-223.
[2]	崔玲丽, 王鑫, 王华庆, 胥永刚, 张建宇. 基于改进开关卡尔曼滤波的轴承故障特征提取方法[J]. 机械工程学报, 2019, 55(7): 44-51.
[3]	王奉涛, 刘晓飞, 敦泊森, 邓刚, 韩清凯, 李宏坤. 基于萤火虫优化的核自动编码器在中介轴承故障诊断中的应用[J]. 机械工程学报, 2019, 55(7): 58-64.
[4]	彭威, 吉卫喜. 基于中轴线的曲面网格质量优化[J]. 机械工程学报, 2019, 55(7): 155-162.
[5]	郭明龙, 魏兆成, 王敏杰, 李世泉, 刘胜贤. 自由曲面平头立铣刀五轴加工铣削力预报[J]. 机械工程学报, 2019, 55(7): 225-233.
[6]	柯庆镝, 詹伟, 宋守许, 刘光复. 基于磨损间隙下碰撞能耗模型的发动机曲轴服役-再制造状态分析方法[J]. 机械工程学报, 2019, 55(5): 148-155.
[7]	杨国永, 王洪光, 姜勇, 凌烈, 常勇, 高峰, 杨帆. 气浮试验台重力卸载精度分析[J]. 机械工程学报, 2019, 55(5): 1-10.
[8]	孙帮成, 刘志明, 崔涛, 李明高, 李红, 王文军. 汽车列车多轴转向控制方法及仿真研究[J]. 机械工程学报, 2019, 55(4): 154-163.
[9]	杨志豪,杨梦雪,王思诺,鲍晓华. 定子斜槽对永磁同步电动机性能的影响[J]. 电气工程学报, 2019, 14(3): 97-102.
[10]	刘杨, 石拓, 辛喜成, 马亚新, 薛曾元, 明帅帅. 转子挤压油膜阻尼器减振效率的理论研究[J]. 机械工程学报, 2019, 55(3): 90-98.
[11]	安琪, 赵华, 刘映安, 付茂海. 基于多轴准则的货车车体疲劳寿命分析方法[J]. 机械工程学报, 2019, 55(2): 64-72.
[12]	任雪娇,刘瑞芳,王芹芹. 轴电流问题中轴承模型的探究及等效电阻计算 ^*[J]. 电气工程学报, 2019, 14(2): 1-6.
[13]	雷亚国, 韩天宇, 王彪, 李乃鹏, 闫涛, 杨军. XJTU-SY滚动轴承加速寿命试验数据集解读[J]. 机械工程学报, 2019, 55(16): 1-6.
[14]	周尧, 宋朝省, 朱才朝, 刘思远, 倪高翔, 杜雪松. 小角度相交轴渐开线圆柱与变厚齿轮传动修形啮合特性分析[J]. 机械工程学报, 2019, 55(15): 135-144.
[15]	李宏坤, 郝佰田, 代月帮, 杨蕊. 基于压缩感知和加噪堆栈稀疏自编码器的铣刀磨损程度识别方法研究[J]. 机械工程学报, 2019, 55(14): 1-10.

关于轴类锻件拔长过程中组织均匀性控制的研究

Research on Controlling Organization Uniformity of Axial Forgings in the Process of Swaging

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价