• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2017, Vol. 53 ›› Issue (4): 134-140.doi: 10.3901/JME.2017.04.134

• 可再生能源与工程热物理 • 上一篇    下一篇

基于碲化镉量子点的滚动轴承内圈测温原理与实现技术*

闫柯, 高闯, 朱永生, 洪军   

  1. 西安交通大学现代设计与转子轴承系统教育部重点实验室 西安 710049
  • 出版日期:2017-02-20 发布日期:2017-02-20
  • 作者简介:

    闫柯,男,1984年出生,讲师。主要研究方向为轴系润滑与热特性分析。

    E-mail:yanke@mail.xjtu.edu.cn

    朱永生(通信作者),男,1973年出生,博士,教授,博士研究生导师。主要研究方向为轴承服役状态建模及测试技术等。

    E-mail:yszhu@mail.xjtu.edu.cn

  • 基金资助:
    * 国家自然科学基金青年科学基金(51405375)、陕西省自然科学基金(2015JQ5159)和中央高校基本科研业务费专项资金(xjj2013104)资助项目; 20160321收到初稿,20161206收到修改稿;

Research on the Temperature Measurement Principle and Realization Technology of Rolling Bearing Inner Ring Based on CdTe Quantum Dots

YAN Ke, GAO Chuang, ZHU Yongsheng, HONG Jun   

  1. Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System,Xi’an Jiaotong University, Xi’an 710049
  • Online:2017-02-20 Published:2017-02-20

摘要:

滚动轴承高速运转时,内圈温度对轴承早期故障信息更加敏感,研究内圈温度测量技术能更好监测轴承的运行状态。基于量子点材料的感温感光特性,提出一种滚动轴承旋转组件(内圈、保持架等)温度测试新思路——利用量子点材料激发的荧光光谱特质获取轴承旋转组件的表面温度信息。简述碲化镉量子点材料的非接触测温原理,基于层层自组装方法,将水相制备工艺的碲化镉量子点制备成PDDA聚电解质-CdTe量子点复合薄膜温度传感器,并对量子点温度传感器特征参数(峰值波长、荧光强度和半峰宽等)进行热特性研究,实现了其峰值波长与所感知环境温度变化的线性关系,并在不同温度循环及旋转条件下进行验证及测试标定。设计试验台,开展角接触球轴承内圈温度的在线试验测试,实现了滚动轴承服役条件下内圈的非接触测温技术,获取了轴承内圈温升历程曲线,并利用传统热电偶测试方法进行了间接验证。

关键词: 碲化镉量子点, 非接触测温技术, 旋转组件测温, 滚动轴承

Abstract:

In condition of high rotation speed, the inner ring temperature is more sensitive to the early fault information of bearing. Thus the research on the inner ring temperature measurement technology can better monitor the working condition of the bearing. Based on the temperature sensitive properties of quantum dots, a noval idea for rolling bearing rotating assembly (inner ring, cage, etc.) temperature measurement, using fluorescence spectra characteristics to obtain the surface temperature information of bearing rotating assembly, is proposed. The non-contact temperature measurement principle of CdTe quantum dots is briefly introduced. The DDA polyelectrolyte-CdTe quantum dot composited film of temperature sensor is prepared, according to the layer-by-layer self-assembly method. The properties of parameters, such as spectrum intensity, peak wavelength and the full width at half maximum of CdTe quantum dots, and the linear reversible change of the peak wavelength of quantum dot with temperature, are obtained, which is verified and calibrated in different temperature cycle and rotation regime. The experimental rig is set up to measure the inner ring temperature of angular contact ball bearing in working condition, and the non-contact temperature measurement technology rolling bearing inner ring is realized. The inner ring temperature rise curve of inner ring is obtained successfully. The indirect verification is carried out using the traditional thermocouple test method which indicates the error of the new method meets the engineering requirement.

Key words: CdTe quantum dots, non-contact temperature measurement technology, rotating assembly temperature measurement, rolling bearing