• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2016, Vol. 52 ›› Issue (15): 44-51.doi: 10.3901/JME.2016.15.044

• 机械动力学 • 上一篇    下一篇

基于自适应优化品质因子的共振稀疏分解方法及其在行星齿轮箱复合故障诊断中的应用*

黄文涛, 付强, 窦宏印   

  1. 哈尔滨工业大学机电工程学院 哈尔滨 150000
  • 出版日期:2016-08-05 发布日期:2016-08-05
  • 作者简介:

    黄文涛(通信作者),男,1974年出生,副教授,博士研究生导师。主要研究方向为机械设备智能故障诊断理论与方法、不确定性信息处理技术。

    E-mail:hwt@hit.edu.cn

    E-mail:fuqiang201099@163.com

    E-mail:hellava@163.com

  • 基金资助:
    * 国家自然科学基金 (51175102)和中央高校基本科研业务费专项资金(HIT; NSRIF.201638)资助项目; 20151005收到初稿,20160507收到修改稿;

Resonance-based Sparse Signal Decomposition Based on the Quality Factors Optimization and Its Application of Composite Fault Diagnosis to Planetary Gearbox

HUANG Wentao, FU Qiang, DOU Hongyin   

  1. School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150000
  • Online:2016-08-05 Published:2016-08-05

摘要:

在共振稀疏分解方法中,品质因子决定其共振属性,其值的选择对共振稀疏分解结果有着很大的影响。现有的共振稀疏分解方法主要是依靠人为选择品质因子,带有较大的主观随意性,对最终诊断结果的提升非常有限。为此,基于遗传算法的全局优化性能,提出一种自适应优化品质因子的共振稀疏分解新方法。与已有方法相比,该方法利用遗传算法优良的寻优性能,优化共振稀疏分解中的品质因子,自适应地得到与输入信号故障特征相匹配的高低共振分量的品质因子。将所提出的新方法应用于某行星增速齿轮箱中行星齿轮与行星架轴承的复合故障诊断中,有效地提取出振动信号中相应的故障特征,实现了早期复合故障的准确诊断,表明了该方法的有效性和实用性。

关键词: 故障信息提取, 品质因子, 行星齿轮箱, 遗传优化, 共振稀疏分解

Abstract:

:The quality factors determine the resonance of resonance-based sparse signal decomposition (RSSD), and directly affect the performance of RSSD. In the existing RSSD, the selection of approximate values of the quality factors with large subjective randomness, reduces the advantages of this method in mechanical fault diagnosis. To solve this deficiency, a new method, the RSSD based on optimizing the quality factors, is proposed. Compared with the existing RSSD, the proposed method optimizes the values of the quality factors with the global optimization ability of genetic algorithm, and adaptively obtains the quality factors of the high- and low-resonance components to realize the optimal matching between RSSD and fault information according to the input signal. Finally, the proposed method is applied to diagnose the composite faults with the planetary gear and the bearing in a planetary gearbox, and effectively extracts the composite fault characteristics from the vibration signal. Accurate diagnosis validates the validity and practicability of the proposed method.

Key words: fault information extraction, genetic optimization, planetary gearbox, quality factor, resonance-based sparse signal decomposition